Have some 1/4 brass rod that needs some threads on the end. Making
decorative connections on a wooden model.
Having a dickens of a time making sure they are true. I've tried flattening
the end; beveling the end and changing the die to a new one. Can't use my
drill press to get it started correctly as it will tear up the brass rod.
About 1/2 of the attempts result in the threads off center on the rod...that
is, the threads, when done appear to be on a bent end of the rod.
Trying to make about 7/8 of an inch of 20 threads.
Any suggestions?
fossil wrote:
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
>
> Having a dickens of a time making sure they are true. I've tried flattening
> the end; beveling the end and changing the die to a new one. Can't use my
> drill press to get it started correctly as it will tear up the brass rod.
>
> About 1/2 of the attempts result in the threads off center on the rod...that
> is, the threads, when done appear to be on a bent end of the rod.
>
> Trying to make about 7/8 of an inch of 20 threads.
>
> Any suggestions?
Slide the brass rod inside a slightly larger tube. When you press down
with the die, press up against it with the tube. It will provide a
square face for the die to ride against and should make it much easier
to start the threading.
It doesn't have to be a tube. If you have a drill press, drill a 1/4"
hole square into the end of a block of wood. That will give a broader
face for the die to ride on.
R
fossil wrote:
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
>
> Having a dickens of a time making sure they are true. I've tried flattening
> the end; beveling the end and changing the die to a new one. Can't use my
> drill press to get it started correctly as it will tear up the brass rod.
>
> About 1/2 of the attempts result in the threads off center on the rod...that
> is, the threads, when done appear to be on a bent end of the rod.
>
> Trying to make about 7/8 of an inch of 20 threads.
>
> Any suggestions?
Wrap some masking tape or something around it and then put it in the
drill press, perhaps?
Are you holding the rod by hand, or clamping it? Even clamping it in a
bench vise might help, if you're trying to hold it by hand while
threading it.
- Brooks
--
The "bmoses-nospam" address is valid; no unmunging needed.
"fossil" <[email protected]> wrote in message
news:[email protected]...
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
>
> Having a dickens of a time making sure they are true. I've tried
> flattening the end; beveling the end and changing the die to a new one.
> Can't use my drill press to get it started correctly as it will tear up
> the brass rod.
>
> About 1/2 of the attempts result in the threads off center on the
> rod...that is, the threads, when done appear to be on a bent end of the
> rod.
>
> Trying to make about 7/8 of an inch of 20 threads.
>
> Any suggestions?
I'm not sure I understand where a drill press comes in here. My experience
has been that these will self center once you pass through the die. In other
words, everything that passes through the die is good. As another poster
suggested, run your threads long and then trim to the length you need. Once
you get going it will be easier and things should even out. Remember - lube
plus keep your die square to the stock in all directions. make sure you have
the proper die and rod stock. Stock should be in a vice so you can work with
two hands.
-B
"Australopithecus scobis" <[email protected]> wrote in message
news:[email protected]...
> On Wed, 22 Feb 2006 13:37:06 +0100, No opined:
>
>> My experience
>> has been that these will self center once you pass through the die. In
>> other
>> words, everything that passes through the die is good.
>
> OP's problem is, the brass is so soft that the die cheerfully cuts down a
> different axis than the rod's.
>
> This might be naive, but is the diameter of the rod _really_ the exact
> diameter that the die expects to see? Wood dowels are frequently out of
> spec, perhaps brass rod has the same problem?
>
> --
> "Keep your ass behind you"
> wreck20051219 at spambob.net
I have tapped and threaded a bunch of stuff over the years. I have a few
really nice sets that once belonged to a WWII Rear Admiral who started his
Navy career as an engineer. I have never experienced any problems. Never did
brass. Aluminum went fine once.
Tecnhique? Dunno, it always just worked for me. The threads on the inside of
the die are large on one side and small on other. This forces things to be
centered.
Rod too small? Dunno, if its bigger than the small end and smaller than the
big end of the die it should be fine. Did ya get that?
To the OP - send me a piece of brass I would be glad to give it a whirl.
E-mail briktoo at gmail dot com and I'll send you my mailing address.
Couldn't cost too much to mail a little piece of brass.
-B
>> Have some 1/4 brass rod that needs some threads on the end. Making
>> decorative connections on a wooden model.
>>
>> Having a dickens of a time making sure they are true. I've tried
>> flattening the end; beveling the end and changing the die to a new one.
>> Can't use my drill press to get it started correctly as it will tear up
>> the brass rod.
>>
>> About 1/2 of the attempts result in the threads off center on the
>> rod...that is, the threads, when done appear to be on a bent end of the
>> rod.
>>
>> Trying to make about 7/8 of an inch of 20 threads.
>>
>> Any suggestions?
You didn't say how you are holding the rods to thread them, but assuming
that you have a method...
Make a fixture using a block of scrap wood. Drill a hole that roughly
matches the rod O.D. Counterbore (and perhaps chisel) a hole for the thread
die into the opposite side of the block, carefully aligned to be square and
concentric with the rod hole. Then feed the rod thru the block and into the
die. If you made the fixture carefully, the rods should be threaded
squarely.
"fossil" <[email protected]> writes:
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
Try using a jig so the rod and die are aligned. Some people have the
item in a lathe, and the die centered by the tailstock. Or use a drill
press for alignment.
Maybe you can get a piece of plywood with a dowel/rod drilled into it
- like a T. Fasten the die to this piece of wood and clamp the
dowel/rod in a drill press.
They make devices to do this, but they cost $50 and up. :-(
--
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$500 per message, and acknowledges the legality of this contract.
On Wed, 22 Feb 2006 13:37:06 +0100, No opined:
> My experience
> has been that these will self center once you pass through the die. In other
> words, everything that passes through the die is good.
OP's problem is, the brass is so soft that the die cheerfully cuts down a
different axis than the rod's.
This might be naive, but is the diameter of the rod _really_ the exact
diameter that the die expects to see? Wood dowels are frequently out of
spec, perhaps brass rod has the same problem?
--
"Keep your ass behind you"
wreck20051219 at spambob.net
Not to sound smart but are you using the die the right way?? On the handle
there is an adjustable slider to fit the size of the rod and guide it on
strait.....Brian
"fossil" <[email protected]> wrote in message
news:[email protected]...
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
>
> Having a dickens of a time making sure they are true. I've tried
> flattening the end; beveling the end and changing the die to a new one.
> Can't use my drill press to get it started correctly as it will tear up
> the brass rod.
>
> About 1/2 of the attempts result in the threads off center on the
> rod...that is, the threads, when done appear to be on a bent end of the
> rod.
>
> Trying to make about 7/8 of an inch of 20 threads.
>
> Any suggestions?
>
Getting dies to cut evenly and square is a common problem. When I need to do
this I bevel the end of the rod and then chuck it in my drill press beveled
edge down. I then clamp the die in a wooden fixture that I've made and place
it on the drill press table. I don't run the drill press. I just use it to
hold the rod straight. I then turn the chuck of the drill press with one
hand and feed the rod into the die using the feed handles of the drill press
with the other hand. This manual turning and feeding method allows total
control of the threading process and keeps the threads square to the rod.
When threading brass I've found that WD-40 makes a good cutting lubricant.
--
Charley
"fossil" <[email protected]> wrote in message
news:[email protected]...
> Have some 1/4 brass rod that needs some threads on the end. Making
> decorative connections on a wooden model.
>
> Having a dickens of a time making sure they are true. I've tried
flattening
> the end; beveling the end and changing the die to a new one. Can't use my
> drill press to get it started correctly as it will tear up the brass rod.
>
> About 1/2 of the attempts result in the threads off center on the
rod...that
> is, the threads, when done appear to be on a bent end of the rod.
>
> Trying to make about 7/8 of an inch of 20 threads.
>
> Any suggestions?
>
>