aa

"ahgu"

13/01/2005 7:13 AM

how to paint a small Aluminum box?

I have a small Aluminum box (4x4x8") with electronics inside that I
want to give it a nice finish. I tried with water based latex paint and
acrylic oil based paint. I found the even though the oil has stronger
smell, it gives a smoother furniture looking surface. The latex stays
sticky and rough.

Should I go with oil for better look and feel?

How can I paint it with a professional smooth finish? What are the
rules I need to follow?

I used primer and have brush, roller. Only simple equipment.
Can I bake the paint to give it better look?

thanks
Andrew


This topic has 17 replies

aa

"ahgu"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 11:00 AM

I put on "clearn metal primer" . I don't know if it is the acid etch
prime you talking about. It spray on a thin layer of white stuff.

Is it true that I have to stick with oil based paint for good smooth
surface? and I have to use a sprayer? Water based Latex paint seems not
smooth enough. It is soft and sticky too.

Also, I need to get a spayer to spray on the paint, instead of a little
roller?

aa

"ahgu"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 12:40 PM

For sprayer,
There is air sprayer and airless sprayer? What is the difference? Which
one is better? Sorry for the newbie question.
Would you recommend some good sprayer for a small job on bare Aluminum?
thanks
Andrew

aa

"ahgu"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 1:14 PM

maybe I will find a local paint shop to do it for me in quantity. I
cannot bear the smell.

aa

"ahgu"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 9:12 PM

Will I get smooth coverage with Krylon?
Should I spray on several thin layers?

aa

"ahgu"

in reply to "ahgu" on 13/01/2005 7:13 AM

14/01/2005 6:50 AM

I am actually thinking about anodized.
Paint is too much trouble. Even though it has a huge color selection. I
have no pro tools and space and environment to do it.

-Andrew

lt

"leonard"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 12:50 PM

hi I tried this a few years ago. I found the best place to ask is an auto
paint supply company (here in the Washington/Baltimore area that mattos).
there are special primers for aluminum. the car paint looks great when
sprayed on with a though away sprayer(also sold at mattos).

Len
"ahgu" <[email protected]> wrote in message
news:[email protected]...
>I have a small Aluminum box (4x4x8") with electronics inside that I
> want to give it a nice finish. I tried with water based latex paint and
> acrylic oil based paint. I found the even though the oil has stronger
> smell, it gives a smoother furniture looking surface. The latex stays
> sticky and rough.
>
> Should I go with oil for better look and feel?
>
> How can I paint it with a professional smooth finish? What are the
> rules I need to follow?
>
> I used primer and have brush, roller. Only simple equipment.
> Can I bake the paint to give it better look?
>
> thanks
> Andrew
>

MM

"Mike Marlow"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 1:12 PM


"Charles Spitzer" <[email protected]> wrote in message
news:[email protected]...
>
> "ahgu" <[email protected]> wrote in message
> news:[email protected]...
> >I have a small Aluminum box (4x4x8") with electronics inside that I
> > want to give it a nice finish. I tried with water based latex paint and
> > acrylic oil based paint. I found the even though the oil has stronger
> > smell, it gives a smoother furniture looking surface. The latex stays
> > sticky and rough.
> >
> > Should I go with oil for better look and feel?
> >
> > How can I paint it with a professional smooth finish? What are the
> > rules I need to follow?
> >
> > I used primer and have brush, roller. Only simple equipment.
> > Can I bake the paint to give it better look?
> >
> > thanks
> > Andrew
>
> spray can?
>
> did you acid etch prime it first? that will get it smoother, and also get
> the paint to stick to Al better.

Agreed. Etching is essential with aluminum. Follow that with a sandable
primer and put a couple of good heavy coats on. Lightly sand it down with
500 grit sandpaper to make it ready for your finish coat. Use simple spray
bombs from your local hardware store. The etching primer may be something
you have to buy from an automotive paint supply store and it's quite
expensive. Expect to pay around $10 for a spray can of it. Use it lightly,
but evenly and fully on the bare aluminum. The sandable primer is
definitely available at any hardware store and is only a few bucks.

>
> you can also powder coat it. harbor freight has cheap tools to do this.
>
>

This is definitely worth considering. Powder coats do require the same
primer preparations though, so they will not save you the above steps.

If you decide to spray paint it, do a google search in this group for past
posts that give a lot of helpful advice on getting a good finish with a
spray can.
--

-Mike-
[email protected]


MM

"Mike Marlow"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 1:14 PM


"firstjois" <[email protected]> wrote in message
news:[email protected]...
>
> I "do up" several kinds of metal boxes for the nephews make them GI or
> "camo" and their names. I spray a f ew very thin coats of Krylon until I
> get good coverage. If the can describes some kind of pre-coat (wipe with
> rag soaked in vinegar might have been one) I do that, too. Names and other
> USMC or Navy insignia I add with arts and crafts acrylics (two ounce
> bottles) and when that dries I use Krylon's matte finish (couple of thin
> coats) as finish.
>
> Nothing I've tried so far beats the Krylon (or an oil based spray paint)
> for smooth even coverage. But once that's done I've been able to use just
> about any paint around next. And I always like a finish because different
> kinds of paint have different levels of gloss and the matte evens
> everything off.
>

Krylon does indeed make some good paint as far as spray bombs go. Ace
Hardware's own label is good stuff as well. Don't know who makes it for
them - for all I know, it could be Krylon.
--

-Mike-
[email protected]


CS

"Charles Spitzer"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 9:09 AM


"ahgu" <[email protected]> wrote in message
news:[email protected]...
>I have a small Aluminum box (4x4x8") with electronics inside that I
> want to give it a nice finish. I tried with water based latex paint and
> acrylic oil based paint. I found the even though the oil has stronger
> smell, it gives a smoother furniture looking surface. The latex stays
> sticky and rough.
>
> Should I go with oil for better look and feel?
>
> How can I paint it with a professional smooth finish? What are the
> rules I need to follow?
>
> I used primer and have brush, roller. Only simple equipment.
> Can I bake the paint to give it better look?
>
> thanks
> Andrew

spray can?

did you acid etch prime it first? that will get it smoother, and also get
the paint to stick to Al better.

you can also powder coat it. harbor freight has cheap tools to do this.

CS

"Charles Spitzer"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 12:14 PM

you want to read the label. you're looking for acid etching primer,
something like
http://www.eastwoodco.com/shopping/product/detailmain.jsp?itemType=PRODUCT&RS=1&itemID=5786&keyword=16024Z

latex is too thick, too soft, and won't level out to what you're looking
for. it's best with a sprayer, not rolled on.

"ahgu" <[email protected]> wrote in message
news:[email protected]...
>I put on "clearn metal primer" . I don't know if it is the acid etch
> prime you talking about. It spray on a thin layer of white stuff.
>
> Is it true that I have to stick with oil based paint for good smooth
> surface? and I have to use a sprayer? Water based Latex paint seems not
> smooth enough. It is soft and sticky too.
>
> Also, I need to get a spayer to spray on the paint, instead of a little
> roller?
>

CS

"Charles Spitzer"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 1:50 PM


"ahgu" <[email protected]> wrote in message
news:[email protected]...
> For sprayer,
> There is air sprayer and airless sprayer? What is the difference? Which
> one is better? Sorry for the newbie question.
> Would you recommend some good sprayer for a small job on bare Aluminum?
> thanks
> Andrew

for doing 1, rattle cans would be best.

for doing a bunch of small boxes, i would probably use an airbrush. that
would do a good job shooting your camo patterns too.

for doing thousands, an airless sprayer.

the cost goes up in that order too.

btw: you don't want to breath in that etching primer. use a good mask
designed for vapors. buy that in cans.

MM

"Mike Marlow"

in reply to "ahgu" on 13/01/2005 7:13 AM

14/01/2005 12:31 AM


"ahgu" <[email protected]> wrote in message
news:[email protected]...
> Will I get smooth coverage with Krylon?
> Should I spray on several thin layers?
>

No. Spray on several wet coats. Just shy of running or sagging. Imagine
yourself stretching clear plastic over your project. You want your spray to
go on that way. Watch your spray pattern as you apply and make sure your
passes blend in together. Again, a lot of stuff has been written up on this
in the group. Do a google search for it and you'll find a wealth of
information.
--

-Mike-
[email protected]


LH

"Lew Hodgett"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 7:12 PM


"ahgu" writes:

>I have a small Aluminum box (4x4x8") with electronics inside that I
> want to give it a nice finish. I tried with water based latex paint and
> acrylic oil based paint. I found the even though the oil has stronger
> smell, it gives a smoother furniture looking surface. The latex stays
> sticky and rough.
>
> Should I go with oil for better look and feel?
>
> How can I paint it with a professional smooth finish? What are the
> rules I need to follow?
>
> I used primer and have brush, roller. Only simple equipment.
> Can I bake the paint to give it better look?

Find a marine chandlery in your area, they will have what you need.

1) You need to etch the surface.
2) Apply zinc chromate primer (yellow color)
3) Apply finish coat.

Having done this a few times, I certainly would check out powder coatings.

There are shops that can/will do small jobs, especially if you are willing
to wait.

HTH

Lew

ff

"firstjois"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 12:27 PM

Charles Spitzer wrote:
>> "ahgu" <[email protected]> wrote in message
>> news:[email protected]...
>>> I have a small Aluminum box (4x4x8") with electronics inside that I
>>> want to give it a nice finish. I tried with water based latex paint
>>> and acrylic oil based paint. I found the even though the oil has
>>> stronger smell, it gives a smoother furniture looking surface. The
>>> latex stays sticky and rough.
>>>
>>> Should I go with oil for better look and feel?
>>>
>>> How can I paint it with a professional smooth finish? What are the
>>> rules I need to follow?
>>>
>>> I used primer and have brush, roller. Only simple equipment.
>>> Can I bake the paint to give it better look?
>>>
>>> thanks
>>> Andrew
>>
>> spray can?
>>
>> did you acid etch prime it first? that will get it smoother, and
>> also get the paint to stick to Al better.
>>
>> you can also powder coat it. harbor freight has cheap tools to do
>> this.

I "do up" several kinds of metal boxes for the nephews make them GI or
"camo" and their names. I spray a f ew very thin coats of Krylon until I
get good coverage. If the can describes some kind of pre-coat (wipe with
rag soaked in vinegar might have been one) I do that, too. Names and other
USMC or Navy insignia I add with arts and crafts acrylics (two ounce
bottles) and when that dries I use Krylon's matte finish (couple of thin
coats) as finish.

Nothing I've tried so far beats the Krylon (or an oil based spray paint)
for smooth even coverage. But once that's done I've been able to use just
about any paint around next. And I always like a finish because different
kinds of paint have different levels of gloss and the matte evens
everything off.

Josie

GE

"George E. Cawthon"

in reply to "ahgu" on 13/01/2005 7:13 AM

13/01/2005 11:36 PM

ahgu wrote:
> I have a small Aluminum box (4x4x8") with electronics inside that I
> want to give it a nice finish. I tried with water based latex paint and
> acrylic oil based paint. I found the even though the oil has stronger
> smell, it gives a smoother furniture looking surface. The latex stays
> sticky and rough.
>
> Should I go with oil for better look and feel?
>
> How can I paint it with a professional smooth finish? What are the
> rules I need to follow?
>
> I used primer and have brush, roller. Only simple equipment.
> Can I bake the paint to give it better look?
>
> thanks
> Andrew
>

Use paint remover to remove everything down to the bare
metal. Then spray with cans of red or gray undercoat and
final color of automotive paint. Krylon is a good brand and
dries almost instantly with little smell. If you want to
get technical you can get enamels or lacquers, and while the
former are more chip resistant for cars, lacquers would be
better for your project.

And no, you can't bake any paint that you put on with a
roller, beside wouldn't that ruin the electronics inside?

DM

Doug Miller

in reply to "ahgu" on 13/01/2005 7:13 AM

14/01/2005 3:21 PM

In article <[email protected]>,
[email protected] says...
> I have a small Aluminum box (4x4x8") with electronics inside that I
> want to give it a nice finish.

This is a woodworking group. Perhaps you should post your question in a
metalworking group such as rec.crafts.metalworking (followups set).

JE

"John Emmons"

in reply to "ahgu" on 13/01/2005 7:13 AM

14/01/2005 8:10 AM

If it's aluminum, why not just have it anodized? It would have to be easier
than most of the painting methods I've read about in this thread so far.

John Emmons

"Mike Marlow" <[email protected]> wrote in message
news:[email protected]...
>
> "ahgu" <[email protected]> wrote in message
> news:[email protected]...
> > Will I get smooth coverage with Krylon?
> > Should I spray on several thin layers?
> >
>
> No. Spray on several wet coats. Just shy of running or sagging. Imagine
> yourself stretching clear plastic over your project. You want your spray
to
> go on that way. Watch your spray pattern as you apply and make sure your
> passes blend in together. Again, a lot of stuff has been written up on
this
> in the group. Do a google search for it and you'll find a wealth of
> information.
> --
>
> -Mike-
> [email protected]
>
>
>


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