Jj

JJ

08/09/2008 9:58 PM

How can I determine if magnetic starter (switch) on my Grizzly 1023 is damaged?

I have not been able to start a Griz 1023 saw that I recently bought
used (and yes, it ran in the garage of the guy I purchased it from).
I moved it on a trailer about 30 miles, so it's possible that the
starter could be damaged if they are delicate. I have no experience
with these magnetic starters.

I detect current at the switch. I checked all the wiring connections
to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
there.

Is there a way to test the switch without taking it out and wiring it
to something else?

Any troubleshooting advice would be much appreciated. I don't want to
order a replacement starter if it isn't the problem.

Thanks,
Jeff


This topic has 53 replies

BA

Bob AZ

in reply to JJ on 08/09/2008 9:58 PM

08/09/2008 11:08 PM

> Is there a way to test the switch without taking it out and wiring it
> to something else?
>
> Any troubleshooting advice would be much appreciated. =EF=BF=BDI don't wa=
nt to
> order a replacement starter if it isn't the problem.
>
> Thanks,
> Jeff

Jeff

More details needed. What voltage are you using and what voltage is
the saw setup for? Are you positive of the connections where the saw
is connected to? Is there any action at the saw starter, switch or
motor? Any smoke? A lot of saws are in everyday use and not
connected properly, having been cheated to make them go and never
correctly connected.

If nothing happened on the way home the likely problem is the hookup.
If something did happen the likely problems are almost unlimited. What
I do in this case is to take it all apart, the electrical that is, and
start again.

A shot in the dark is the capacitor switch in the motor but if it was
that the motor would probably hum or smoke.

So more details please.

Bob AZ

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

13/09/2008 1:08 PM

On Sep 9, 12:02=A0pm, JJ <[email protected]> wrote:
> On Sep 9, 11:45 am, dpb <[email protected]> wrote:
>
>
>
>
>
> > JJ wrote:
>
> > ...> I know that I do have the proper voltage to the switch. =A0So I'll=
do
> > > the checking past that to the motor.
>
> > ...
>
> > Are you absolutely sure of that -- that is, are you sure your shop is o=
n
> > same source voltage as the shop from which it came? =A0(IE, I wouldn't
> > trust the cord plug as an indicator necessarily of 120V instead of 240V
> > as I've seen more than once the voltage on the motor be changed w/o
> > changing the plug on the pre-made cord).
>
> > Also, there are "heaters" (really fusible links) in the starter -- chec=
k
> > for continuity there--if there were a problem it's possible when you
> > first tried it they opened.
>
> > --
>
> I guess I wouldn't bet my life on it, but I'm pretty certain the saw
> hasn't been rewired to run at 120V. =A0All the wiring at the motor and
> the starter looks to be 'stock' and unmodified.
>
> I will check the heaters as well. =A0Thanks.- Hide quoted text -
>
> - Show quoted text -

I just wanted to verify that I'm testing for voltage downstream of the
switch correctly. If you look at page 53 in the current 1023 manual
(or 55 of 72 of the http://www.grizzly.com/images/manuals/g1023sl_m.pdf),
that echoes what my wiring looks like.

So the way I read that diagram and the way I see it wired, I should
only see voltage at the 1/2 and 5/6 leads on the Thermanl Overload
Relay WHEN I switch the saw on. Correct?

I confirmed that I do see voltage at L1/1 and L3/5 when I have the saw
plugged in.

So, if my assertion about the 1/2 and 5/6 TOR leads is correct, then
there is something definitely wrong with the starter, correct?

Thanks all,
Jeff

BA

Bob AZ

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 9:42 PM

The black wire is attached to the first breaker, the red wire is
> connected to the second breaker, the white wire is connected to the
> ground strip mounted around the breakers. The other end of the cable is
> connected in a similar fashion. The black is attached to one blade
> socked, the red is connected to the other blade socket, the white is
> attached to the ground socket. The green wire is attached to the case at
> each end of the cable.
>
> Dave N

Dave N

A white wire can not be used for ground unless marked with green. Tape
or permanent marker. (And some inspectors will not accept this) Both
the case and the appliance must be connected to ground.

Also the grounding appliance wire(s) must be pigtailed in this case so
that the appliance can be changed without disturbing the case ground.
The ground wire has two uses in this instance.

The Black and the Red wires don't have to be pigtailed since they have
a single use in this instance.

And also again different jurisdictions have different interpretations
for these things. Prior work is also has some part of this.

Bob AZ

TV

Tom Veatch

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 5:57 PM

On Wed, 17 Sep 2008 18:51:11 -0400, B A R R Y <[email protected]>
wrote:

>> Possible code violation unless there is a dedicated ground system in
>> use. Rarely seen.

I think the most prevalent case is to simply use the bare ground wire
in the #/2 cable for the ground. Almost universally seen.

Tom Veatch
Wichita, KS
USA

Nn

Nova

in reply to JJ on 13/09/2008 1:08 PM

18/09/2008 12:30 AM

B A R R Y wrote:
> Tom Veatch wrote:
>
>>
>> I think the most prevalent case is to simply use the bare ground wire
>> in the #/2 cable for the ground. Almost universally seen.
>
>
> That's how I understand it. Two hots and a ground, no neutral.
>
> Dryers and stoves need the neutral, because they also need 120v from the
> same circuit.

Very common, provided the connectors are a type 250 Volt NEMA 6-XX
(where XX = the rated amperage) connector to prevent a 120V appliance
from being plugged into the 220V outlet (and vise versa).

http://www.nooutage.com/nema_configurations.htm

--
Jack Novak
Buffalo, NY - USA
[email protected]

BA

B A R R Y

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 7:08 PM

Tom Veatch wrote:
>
> I think the most prevalent case is to simply use the bare ground wire
> in the #/2 cable for the ground. Almost universally seen.

That's how I understand it. Two hots and a ground, no neutral.

Dryers and stoves need the neutral, because they also need 120v from the
same circuit.

BA

Bob AZ

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 9:24 PM

> >Also there is a possibility that your juristiction may require the
> >cable to be 10-3 with ground. This would give you a black, red and
> >white wire in the cable along with the ground.
>
> What do those jurisdictions require be done with the white wire which
> won't bet connected to anything on either end?
>
> Tom Veatch
> Wichita, KS
> USA

Tom

I am not sure what the jurisdictions and/or the NEC require for the
unused white wire. I see them cut back, just left hanging, taped back
and just pushed out of the way. I usually tape them back or cut them
back. Sometimes I find a wirenut on the white wire.

It is always nice to find a white wire to use for a neutral for a low
current use. Much more than a few amps and I run another hot from
another circuit breaker.

Just a note here:
220 volt appliances now require a separate neutral, white wire, if
there are any 110 volt loads. Such as receptacles etc.

Bob AZ

TV

Tom Veatch

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 5:55 PM

On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob AZ <[email protected]>
wrote:

>Also there is a possibility that your juristiction may require the
>cable to be 10-3 with ground. This would give you a black, red and
>white wire in the cable along with the ground.

What do those jurisdictions require be done with the white wire which
won't bet connected to anything on either end?

Tom Veatch
Wichita, KS
USA

DG

"David G. Nagel"

in reply to JJ on 13/09/2008 1:08 PM

17/09/2008 10:52 PM

Tom Veatch wrote:
> On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob AZ <[email protected]>
> wrote:
>
>> Also there is a possibility that your juristiction may require the
>> cable to be 10-3 with ground. This would give you a black, red and
>> white wire in the cable along with the ground.
>
> What do those jurisdictions require be done with the white wire which
> won't bet connected to anything on either end?
>
> Tom Veatch
> Wichita, KS
> USA

The black wire is attached to the first breaker, the red wire is
connected to the second breaker, the white wire is connected to the
ground strip mounted around the breakers. The other end of the cable is
connected in a similar fashion. The black is attached to one blade
socked, the red is connected to the other blade socket, the white is
attached to the ground socket. The green wire is attached to the case at
each end of the cable.

Dave N

BA

Bob AZ

in reply to JJ on 08/09/2008 9:58 PM

14/09/2008 7:33 PM


> FYI...for the other person responding to this, the saw is 3hp, 240v,
> single phase.
>
> I am seeing 120v between L1/1 and ground. =EF=BF=BDAnd also 120v between =
L3/5
> and ground. =EF=BF=BDHowever, I am most definitely NOT seeing any volts
> between L1/1 and L3/5.

Jeff

From the information posted in this reply and if the saw wiring and
cable is wired correctly your/the source of power is 110 volts and/or
the receptacle that your cable is connected to is wired incorrectly.
Check the voltage at the receptacle where your saw is connected to. It
should NOT be a conventional 110 volt receptacle.

Bob AZ

BA

Bob AZ

in reply to JJ on 08/09/2008 9:58 PM

15/09/2008 12:15 PM

> >> Check your supply, verify that you have 240 volts between the two hot =
wires.
>
> > Thanks for the note Dan. =EF=BF=BDI will verify. =EF=BF=BDIs there any =
plausible
> > reason that my supply coming off the double pole breaker would not be
> > 180 degrees out of phase?
>
> result, double pole breakers have 240 volts between their hot wires. =EF=
=BF=BDI would
> be very surprised if there was something different at the breaker. =EF=BF=
=BDHowever
> there may be a problem between the breaker and your switch. =EF=BF=BDFor =
instance, the
> two hot wires from your switch may not connect to the double pole breaker=
like
> you think. =EF=BF=BDA couple of measurements with a voltmeter should give=
you more
> information.-

Dan & Jeff

Maybe the "double breaaker" is in fact one of theose breaker bodies
that has two breakers in one housing so each breaker is on he same
leg!!

Bob AZ

BA

Bob AZ

in reply to JJ on 08/09/2008 9:58 PM

13/09/2008 4:34 PM

> I confirmed that I do see voltage at L1/1 and L3/5 when I have the saw
> plugged in.
>
> So, if my assertion about the 1/2 and 5/6 TOR leads is correct, then
> there is something definitely wrong with the starter, correct?
>
> Thanks all,
> Jeff- Hide quoted text -

Jeff

So how much voltage do you see? From the electrical diagram and the
specifications you have a 220 motor, either single phase or 3 phase. A
three phase saw would have a 4 pin or blade connector. A quick and
easy check will be the number of wires in the motor terminal box. Also
the cable connector, the power connector will be at least three
connectors or blades.

Don't get hung up on the starter/relay being bad. Find out what is bad
and then worry about that part. Do you really have 220 or thereabouts
on the input? The cable plug should not be the conventional 110 volt,
3 blade with a ground type. If it is get this right first. Not later
when your estate is trying to sell the saw.

FWIW the book and electrical diagram is way better than most. You are
fortunate.

Bob AZ

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

14/09/2008 6:26 PM

On Sep 13, 3:48=A0pm, Jim Behning
<[email protected]> wrote:
> So the section that has the on button. On the top it should read 120
> to ground or neutral. When you press the button post B of that switch
> should go to 120.
>
> When you state that you see voltage you are really stating nothing.
> You could be reading 3 volts which is not going to get anything
> running. =A0You should say I read 240v between L1/1 and L3/5 and 120 v
> between L1/1 and ground and 120v between L3/5 and ground. I read 120v
> at the top of the On button and 120v at the bottom of the on button.
> Just need to confirm actual voltage and not some glow light hinting
> that it sees some voltage which may not be enough or proper wired. If
> you have 120 and 240 then the contactor may have failed. Or maybe the
> thermal overload failed.
>
> On Sat, 13 Sep 2008 13:08:31 -0700 (PDT), JJ <[email protected]>
> wrote:
>
>
>
> >On Sep 9, 12:02=A0pm, JJ <[email protected]> wrote:
> >> On Sep 9, 11:45 am, dpb <[email protected]> wrote:
>
> >> > JJ wrote:
>
> >> > ...> I know that I do have the proper voltage to the switch. =A0So I=
'll do
> >> > > the checking past that to the motor.
>
> >> > ...
>
> >> > Are you absolutely sure of that -- that is, are you sure your shop i=
s on
> >> > same source voltage as the shop from which it came? =A0(IE, I wouldn=
't
> >> > trust the cord plug as an indicator necessarily of 120V instead of 2=
40V
> >> > as I've seen more than once the voltage on the motor be changed w/o
> >> > changing the plug on the pre-made cord).
>
> >> > Also, there are "heaters" (really fusible links) in the starter -- c=
heck
> >> > for continuity there--if there were a problem it's possible when you
> >> > first tried it they opened.
>
> >> > --
>
> >> I guess I wouldn't bet my life on it, but I'm pretty certain the saw
> >> hasn't been rewired to run at 120V. =A0All the wiring at the motor and
> >> the starter looks to be 'stock' and unmodified.
>
> >> I will check the heaters as well. =A0Thanks.- Hide quoted text -
>
> >> - Show quoted text -
>
> >I just wanted to verify that I'm testing for voltage downstream of the
> >switch correctly. =A0If you look at page 53 in the current 1023 manual
> >(or 55 of 72 of thehttp://www.grizzly.com/images/manuals/g1023sl_m.pdf),
> >that echoes what my wiring looks like.
>
> >So the way I read that diagram and the way I see it wired, I should
> >only see voltage at the 1/2 and 5/6 leads on the Thermanl Overload
> >Relay WHEN I switch the saw on. =A0Correct?
>
> >I confirmed that I do see voltage at L1/1 and L3/5 when I have the saw
> >plugged in.
>
> >So, if my assertion about the 1/2 and 5/6 TOR leads is correct, then
> >there is something definitely wrong with the starter, correct?
>
> >Thanks all,
> >Jeff- Hide quoted text -
>
> - Show quoted text -

FYI...for the other person responding to this, the saw is 3hp, 240v,
single phase.

I am seeing 120v between L1/1 and ground. And also 120v between L3/5
and ground. However, I am most definitely NOT seeing any volts
between L1/1 and L3/5.

Thanks for all the input!
Jeff

Jj

JJ

in reply to JJ on 14/09/2008 6:26 PM

13/10/2008 7:44 PM

On Sep 18, 5:44=A0pm, Jim Behning
<[email protected]> wrote:
> On Thu, 18 Sep 2008 10:26:00 -0500, "David G. Nagel"
>
>
>
> <[email protected]> wrote:
> >Jim Behning wrote:
> >> On Wed, 17 Sep 2008 22:52:43 -0500, "David G. Nagel"
> >> <[email protected]> wrote:
>
> >>> Tom Veatch wrote:
> >>>> On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob =A0AZ <rwatson...@aol.=
com>
> >>>> wrote:
>
> >>>>> Also there is a possibility that your juristiction may require the
> >>>>> cable to be 10-3 with ground. This would give you a black, red and
> >>>>> white wire in the cable along with the ground.
> >>>> What do those jurisdictions require be done with the white wire whic=
h
> >>>> won't bet connected to anything on either end?
>
> >>>> Tom Veatch
> >>>> Wichita, KS
> >>>> USA
> >>> The black wire is attached to the first breaker, the red wire is
> >>> connected to the second breaker, the white wire is connected to the
> >>> ground strip mounted around the breakers. The other end of the cable =
is
> >>> connected in a similar fashion. The black is attached to one blade
> >>> socked, the red is connected to the other blade socket, the white is
> >>> attached to the ground socket. The green wire is attached to the case=
at
> >>> each end of the cable.
>
> >>> Dave N
>
> >> I do not know where you live but when you say the black attaches to
> >> one circuit breaker and the red attaches to another breaker. =A0That
> >> concerns me. You "should" have one 30 amp dual pole breaker. Yes some
> >> breakers have the ability to "bond" with a strap or something that
> >> causes both breakers to disconnect if there is a fault. Are these
> >> breakers "bonded" with a strap between the reset levers? If it is not
> >> then you could have deadly possibility of thinking the circuit is dead
> >> but still have 120 happening. I did once have a 3 pole breaker that
> >> when it popped it did not release all three legs. That was exciting.
> >> Note in the tutorial at the end that they show a double pole breaker.
> >> This breaker is one unit that connects to both hot buss bars and the
> >> trip levers are connected so if one leg has a fault it disconnects
> >> both legs. See page 4 where you see the hot busses above the breaker
> >> zigging and zagging. If you go to you local Home Depot, Lowes or good
> >> hardware store they have breakers you can touch and a panel box. You
> >> should be able to see the two separate hot busses there. If you pop
> >> out the double pole breaker you should see two separate and distinct
> >> buss bars underneath it. Once again your licensed electrician should
> >> be doing this stuff but looking at the home center is no risk of life.
>
> >> Was your electrician licensed?
>
> >> You should not be dealing with this anymore. Your licensed electrician
> >> should come back and show you with his multimeter that all is correct
> >> on his wiring job. I lost track of the thread so I am assuming that a
> >> professional did the wiring but stating you have two breakers makes me
> >> suspicious. I am not an electrician and I do not have the latest
> >> annotated NEC book to read up on breaker requirements.
>
> >> I have had licensed electricians do work improperly. They had to come
> >> out and redo their work. I had an air compressor with a dryer that
> >> they ran too small of wire. The conduit was pretty darn hot. They
> >> pulled bigger wire which helped. I suspect in retrospect that the
> >> conduit may have been too small but the compressor ran the few months
> >> it needed too without issue.
>
> >>http://homerepair.about.com/od/electricalrepair/ss/240v_breaker.htm
>
> >> When I work on my stuff I walk outside the house and I turn of the 200
> >> amp disconnect. When my licensed electrician reaches in to my box to
> >> do live work I tell him to wait a minute while I walk outside to
> >> disconnect. Even though he does commercial work every day while hot, I
> >> don't want fried electrician in my house. A guy blew himself up a few
> >> months ago doing live work in our office complex. His helper got a
> >> trip to the hospital. Power was out for a few days after that mess.
> >> Yes electricity can blow you up. Maybe not literally but with enough
> >> amps it can be pretty messy and deadly.
>
> >Maybe I should have been a little more specific about the breaker. I was
> >talking about a dual pole breaker. I absolutely agree that two seperate
> >breakers should never be used on a single circuit. My colors may be
> >backwards also. The point I was trying to make was to try to answer the
> >OP's question about the white wire. Also the GREEN safety wire should
> >ALWAYS be connected to the frames. A young man was killed where I used
> >to work due to the motor on a large fan shorting to ground. The fan was
> >setting on a wood pallet and the wiring was not safety grounded. When he
> >reached to restart the fan he became the ground. The electriction stated
> >to me that he always cut the green wire off. This was long before OSHA
> >existed.
>
> >I agree with everything you wrote.
>
> >Dave Nagel
>
> So who was the original poster? :-) I hope he is still safe and not
> victim of someone's questionable wiring job.

Still here. I've had some computer issues for a couple of weeks.
Scott nailed it. Electrician installed double pole breaker
incorrectly. My panel allows a double pole breaker to fit in slots
powered by same phase lead. I moved the breaker down one slot and
it's good now. Saw is running. Electrician's name removed from
Rolodex. :-)

Thanks for all the good input!

Jeff

JB

Jim Behning

in reply to JJ on 14/09/2008 6:26 PM

18/09/2008 6:44 PM

On Thu, 18 Sep 2008 10:26:00 -0500, "David G. Nagel"
<[email protected]> wrote:

>Jim Behning wrote:
>> On Wed, 17 Sep 2008 22:52:43 -0500, "David G. Nagel"
>> <[email protected]> wrote:
>>
>>> Tom Veatch wrote:
>>>> On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob AZ <[email protected]>
>>>> wrote:
>>>>
>>>>> Also there is a possibility that your juristiction may require the
>>>>> cable to be 10-3 with ground. This would give you a black, red and
>>>>> white wire in the cable along with the ground.
>>>> What do those jurisdictions require be done with the white wire which
>>>> won't bet connected to anything on either end?
>>>>
>>>> Tom Veatch
>>>> Wichita, KS
>>>> USA
>>> The black wire is attached to the first breaker, the red wire is
>>> connected to the second breaker, the white wire is connected to the
>>> ground strip mounted around the breakers. The other end of the cable is
>>> connected in a similar fashion. The black is attached to one blade
>>> socked, the red is connected to the other blade socket, the white is
>>> attached to the ground socket. The green wire is attached to the case at
>>> each end of the cable.
>>>
>>> Dave N
>>
>> I do not know where you live but when you say the black attaches to
>> one circuit breaker and the red attaches to another breaker. That
>> concerns me. You "should" have one 30 amp dual pole breaker. Yes some
>> breakers have the ability to "bond" with a strap or something that
>> causes both breakers to disconnect if there is a fault. Are these
>> breakers "bonded" with a strap between the reset levers? If it is not
>> then you could have deadly possibility of thinking the circuit is dead
>> but still have 120 happening. I did once have a 3 pole breaker that
>> when it popped it did not release all three legs. That was exciting.
>> Note in the tutorial at the end that they show a double pole breaker.
>> This breaker is one unit that connects to both hot buss bars and the
>> trip levers are connected so if one leg has a fault it disconnects
>> both legs. See page 4 where you see the hot busses above the breaker
>> zigging and zagging. If you go to you local Home Depot, Lowes or good
>> hardware store they have breakers you can touch and a panel box. You
>> should be able to see the two separate hot busses there. If you pop
>> out the double pole breaker you should see two separate and distinct
>> buss bars underneath it. Once again your licensed electrician should
>> be doing this stuff but looking at the home center is no risk of life.
>>
>> Was your electrician licensed?
>>
>> You should not be dealing with this anymore. Your licensed electrician
>> should come back and show you with his multimeter that all is correct
>> on his wiring job. I lost track of the thread so I am assuming that a
>> professional did the wiring but stating you have two breakers makes me
>> suspicious. I am not an electrician and I do not have the latest
>> annotated NEC book to read up on breaker requirements.
>>
>> I have had licensed electricians do work improperly. They had to come
>> out and redo their work. I had an air compressor with a dryer that
>> they ran too small of wire. The conduit was pretty darn hot. They
>> pulled bigger wire which helped. I suspect in retrospect that the
>> conduit may have been too small but the compressor ran the few months
>> it needed too without issue.
>>
>> http://homerepair.about.com/od/electricalrepair/ss/240v_breaker.htm
>>
>> When I work on my stuff I walk outside the house and I turn of the 200
>> amp disconnect. When my licensed electrician reaches in to my box to
>> do live work I tell him to wait a minute while I walk outside to
>> disconnect. Even though he does commercial work every day while hot, I
>> don't want fried electrician in my house. A guy blew himself up a few
>> months ago doing live work in our office complex. His helper got a
>> trip to the hospital. Power was out for a few days after that mess.
>> Yes electricity can blow you up. Maybe not literally but with enough
>> amps it can be pretty messy and deadly.
>
>Maybe I should have been a little more specific about the breaker. I was
>talking about a dual pole breaker. I absolutely agree that two seperate
>breakers should never be used on a single circuit. My colors may be
>backwards also. The point I was trying to make was to try to answer the
>OP's question about the white wire. Also the GREEN safety wire should
>ALWAYS be connected to the frames. A young man was killed where I used
>to work due to the motor on a large fan shorting to ground. The fan was
>setting on a wood pallet and the wiring was not safety grounded. When he
>reached to restart the fan he became the ground. The electriction stated
>to me that he always cut the green wire off. This was long before OSHA
>existed.
>
>I agree with everything you wrote.
>
>Dave Nagel
So who was the original poster? :-) I hope he is still safe and not
victim of someone's questionable wiring job.

Nn

Nova

in reply to JJ on 08/09/2008 9:58 PM

15/09/2008 8:44 PM

dpb wrote:
> JJ wrote:
>
>> On Sep 14, 9:34 pm, Dan Coby <[email protected]> wrote:
>
> ....
>
>>> Check your supply, verify that you have 240 volts between the two hot
>>> wires.
>>
>>
>> Thanks for the note Dan. I will verify. Is there any plausible
>> reason that my supply coming off the double pole breaker would not be
>> 180 degrees out of phase?
>
>
> Only if used two single pole breakers that picked up the same side of
> the buss bar or the double isn't correct for the panel and did the same.
>
> I guess the other outlandish possibility would be that both sides of the
> supply panel are being fed by one side so there's no 240V available from
> the panel at all but that would really be bizarre installation...
>
> --

I may not be all that bizarre if it's an old house with only a 120V service.

--
Jack Novak
Buffalo, NY - USA
[email protected]

ss

spaco

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 11:20 AM

Since you said "---detect current at the switch---", I will assume that
you are somewhat light on "electricity". Detecting CURRENT would mean
that electricity is flowing in the circuit and so something would be
turning, humming or smoking. Since this is not the case, you probably
meant that you detected VOLTAGE somewhere along the line.
So, to help you get started troubleshooting this saw I recommend you
visit these sites:



JJ wrote:
> I have not been able to start a Griz 1023 saw that I recently bought
> used (and yes, it ran in the garage of the guy I purchased it from).
> I moved it on a trailer about 30 miles, so it's possible that the
> starter could be damaged if they are delicate. I have no experience
> with these magnetic starters.
>
> I detect current at the switch. I checked all the wiring connections
> to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
> there.
>
> Is there a way to test the switch without taking it out and wiring it
> to something else?
>
> Any troubleshooting advice would be much appreciated. I don't want to
> order a replacement starter if it isn't the problem.
>
> Thanks,
> Jeff

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 9:58 AM

On Sep 9, 11:30 am, spaco <[email protected]> wrote:
> Sorry, I pushed the wrong button!
>
> Since you said "---detect current at the switch---", I will assume that
> you are somewhat light on "electricity". Detecting CURRENT would mean
> that electricity is flowing in the circuit and so something would be
> turning, humming or smoking. Since this is not the case, you probably
> meant that you detected VOLTAGE somewhere along the line.
> So, to help you get started troubleshooting this saw I recommend you
> visit these sites:
>
> http://www.wikihow.com/Use-an-Ohmmeter
> You will use an ohmmeter with the power disconnected. This is good for
> personal safety.
>
> http://en.wikipedia.org/wiki/Magnetic_starter
> You might try googling "Magnetic starter wiring" to find out more about
> how they work.
>
> Pete Stanaitis
> ---------------------------------
>
> JJ wrote:
> > I have not been able to start a Griz 1023 saw that I recently bought
> > used (and yes, it ran in the garage of the guy I purchased it from).
> > I moved it on a trailer about 30 miles, so it's possible that the
> > starter could be damaged if they are delicate. I have no experience
> > with these magnetic starters.
>
> > I detect current at the switch. I checked all the wiring connections
> > to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
> > there.
>
> > Is there a way to test the switch without taking it out and wiring it
> > to something else?
>
> > Any troubleshooting advice would be much appreciated. I don't want to
> > order a replacement starter if it isn't the problem.
>
> > Thanks,
> > Jeff

Yes, voltage. Sorry, typing too fast. Thinking too little.

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 9:06 AM

On Sep 9, 1:31 am, Tom Veatch wrote:
> On Mon, 8 Sep 2008 21:58:28 -0700 (PDT), JJ <[email protected]>
> wrote:
>
> >I detect current at the switch. I checked all the wiring connections
> >to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
> >there.
>
> >Is there a way to test the switch without taking it out and wiring it
> >to something else?
>
> >Any troubleshooting advice would be much appreciated. I don't want to
> >order a replacement starter if it isn't the problem.
>
> If you've got voltage into the switch, and no voltage out of the
> switch then something in the switch is defective. You'll have to open
> the switch to determine whether the problem is in the switch(s) that
> feeds the contactor coil or in the contactor/relay itself.
>
> If you have the proper voltage out of the switch, and the connections
> to the switch and the motor are good, you should have the proper
> voltage at the input to the motor. If not, the problem is in the
> wiring between the switch and the motor.
>
> If you have the proper voltage at the motor, and the motor gives no
> indication of getting power; tries to turn over, hums, etc., then the
> problem is in the motor. Look for a reset button on the motor case
> somewhere. If the magnetic switch is just that, a magnetic switch
> instead of a starter that contains an overload/overtemp breaker, the
> motor should have its own internal overtemp protection. There should
> be some notation to that effect on the motor dataplate. It could be
> shown as either auto or manual. If manual there will be a reset button
> somewhere on the motor. If auto, it should reset itself after the
> motor has cooled.
>
> If the motor does give some indication of receiving power but won't
> start and come up to speed, the problem could be nothing more than a
> bad capacitor in the motor. Not likely because if that were the case,
> you'd probably be blowing a circuit breaker.
>
> Tom Veatch
> Wichita, KS
> USA

Thanks for all the info. I will check it out tonight after I struggle
through another six hours at my day job. :( Haha.

I know that I do have the proper voltage to the switch. So I'll do
the checking past that to the motor. There is absolutely no
indication from the motor that it receives power though. I will post
another note when I find out more information.

Jeff

TV

Tom Veatch

in reply to JJ on 09/09/2008 9:06 AM

15/09/2008 2:41 PM

On Mon, 15 Sep 2008 11:10:04 -0700 (PDT), JJ <[email protected]>
wrote:
>Thanks for the note Dan. I will verify. Is there any plausible
>reason that my supply coming off the double pole breaker would not be
>180 degrees out of phase?
>
>Jeff

If someone who wasn't watching or didn't know what they were doing
connected the wrong wires to the breakers, you could have that
condition. If the circuit is wired with NMC, you'll see the white wire
from one cable going to one breaker and the black wire going to a
different breaker. If you can't tell which wires feed the circuit,
trip the breaker and make sure both hot wires at the saw show zero
voltage to ground. If not, then one of the wires is connected to a
different breaker. If that's the case, keep tripping breakers until
both wires are cold. Then, swap the affected wires to correct the
problem. That's assuming the wire gauges that are swapped are correct
for the breaker they finally land on.

If that's not the case, it could be, as suggested elsewhere, the
breaker in use is not the correct type for the distribution box. I've
also heard tales of boxes in which some positions aren't usable for
double pole breakers because adjacent positions don't span both legs.
If that's the case, you'll see both wires go cold when you trip the
breaker. To correct that, you'll need to rearrange the vertical
position of the breakers so the double pole breaker is in the correct
position. I don't know if such boxes exist or not. In my limited
experience, I've not encountered one, or haven't noticed if I did.

One other thought is that if the circuit was "self-installed" and a
half height breaker (two breakers in a single position) was used, or
if someone has been monkeying around with the wiring and both wires
ended up landing on one of those, you'd see the results you're seeing.
I assume that's not the case since you'd surely have noticed that by
now.

Tom Veatch
Wichita, KS
USA

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

15/09/2008 11:10 AM

On Sep 14, 9:34 pm, Dan Coby <[email protected]> wrote:
> JJ wrote:
>
> > FYI...for the other person responding to this, the saw is 3hp, 240v,
> > single phase.
>
> > I am seeing 120v between L1/1 and ground. And also 120v between L3/5
> > and ground. However, I am most definitely NOT seeing any volts
> > between L1/1 and L3/5.
>
> > Thanks for all the input!
> > Jeff
>
> In the US, a 240 volt circuit come from a transformer winding that is
> 'center tapped'. The center tap is connected to ground/neutral at the
> distribution panel. The result is equivalent to two 120 volt circuits.
> The two 120 volt circuits are 180 degrees out of phase. I.e. one circuit
> is going positive while the other is going negative. The result is 240
> volts between the hot sides of the two circuits.
>
> You have indicated that you have 120 volts between the two outputs and
> ground. That is consistent with normal expectations. However the fact
> that you are seeing no voltage between the two output says that something
> is strange. One plausible cause is that your '240' volt supply did not
> come from two 120 volt circuits that are 180 degrees out of phase. If,
> instead, the two circuits are in phase (0 degrees) you would see the
> result that you have.
>
> Check your supply, verify that you have 240 volts between the two hot wires.

Thanks for the note Dan. I will verify. Is there any plausible
reason that my supply coming off the double pole breaker would not be
180 degrees out of phase?

Jeff

Jj

JJ

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 10:02 AM

On Sep 9, 11:45 am, dpb <[email protected]> wrote:
> JJ wrote:
>
> ...> I know that I do have the proper voltage to the switch. So I'll do
> > the checking past that to the motor.
>
> ...
>
> Are you absolutely sure of that -- that is, are you sure your shop is on
> same source voltage as the shop from which it came? (IE, I wouldn't
> trust the cord plug as an indicator necessarily of 120V instead of 240V
> as I've seen more than once the voltage on the motor be changed w/o
> changing the plug on the pre-made cord).
>
> Also, there are "heaters" (really fusible links) in the starter -- check
> for continuity there--if there were a problem it's possible when you
> first tried it they opened.
>
> --

I guess I wouldn't bet my life on it, but I'm pretty certain the saw
hasn't been rewired to run at 120V. All the wiring at the motor and
the starter looks to be 'stock' and unmodified.

I will check the heaters as well. Thanks.

Pn

Phil

in reply to JJ on 08/09/2008 9:58 PM

12/09/2008 6:48 PM

On Mon, 8 Sep 2008 21:58:28 -0700 (PDT), JJ <[email protected]>
wrote:

>I have not been able to start a Griz 1023 saw that I recently bought
>used (and yes, it ran in the garage of the guy I purchased it from).
>I moved it on a trailer about 30 miles, so it's possible that the
snip
>Thanks,
>Jeff


Hi Jeff,

I have a clone of this machine here is a link to a question my saw
wont start http://www.onlinetoolreviews.com/articles/TSC-10HB.htm#Q2

hope it's same as your switch.

Rgds,
Phil.

JB

Jim Behning

in reply to JJ on 08/09/2008 9:58 PM

13/09/2008 4:48 PM

So the section that has the on button. On the top it should read 120
to ground or neutral. When you press the button post B of that switch
should go to 120.

When you state that you see voltage you are really stating nothing.
You could be reading 3 volts which is not going to get anything
running. You should say I read 240v between L1/1 and L3/5 and 120 v
between L1/1 and ground and 120v between L3/5 and ground. I read 120v
at the top of the On button and 120v at the bottom of the on button.
Just need to confirm actual voltage and not some glow light hinting
that it sees some voltage which may not be enough or proper wired. If
you have 120 and 240 then the contactor may have failed. Or maybe the
thermal overload failed.

On Sat, 13 Sep 2008 13:08:31 -0700 (PDT), JJ <[email protected]>
wrote:

>On Sep 9, 12:02 pm, JJ <[email protected]> wrote:
>> On Sep 9, 11:45 am, dpb <[email protected]> wrote:
>>
>>
>>
>>
>>
>> > JJ wrote:
>>
>> > ...> I know that I do have the proper voltage to the switch.  So I'll do
>> > > the checking past that to the motor.
>>
>> > ...
>>
>> > Are you absolutely sure of that -- that is, are you sure your shop is on
>> > same source voltage as the shop from which it came?  (IE, I wouldn't
>> > trust the cord plug as an indicator necessarily of 120V instead of 240V
>> > as I've seen more than once the voltage on the motor be changed w/o
>> > changing the plug on the pre-made cord).
>>
>> > Also, there are "heaters" (really fusible links) in the starter -- check
>> > for continuity there--if there were a problem it's possible when you
>> > first tried it they opened.
>>
>> > --
>>
>> I guess I wouldn't bet my life on it, but I'm pretty certain the saw
>> hasn't been rewired to run at 120V.  All the wiring at the motor and
>> the starter looks to be 'stock' and unmodified.
>>
>> I will check the heaters as well.  Thanks.- Hide quoted text -
>>
>> - Show quoted text -
>
>I just wanted to verify that I'm testing for voltage downstream of the
>switch correctly. If you look at page 53 in the current 1023 manual
>(or 55 of 72 of the http://www.grizzly.com/images/manuals/g1023sl_m.pdf),
>that echoes what my wiring looks like.
>
>So the way I read that diagram and the way I see it wired, I should
>only see voltage at the 1/2 and 5/6 leads on the Thermanl Overload
>Relay WHEN I switch the saw on. Correct?
>
>I confirmed that I do see voltage at L1/1 and L3/5 when I have the saw
>plugged in.
>
>So, if my assertion about the 1/2 and 5/6 TOR leads is correct, then
>there is something definitely wrong with the starter, correct?
>
>Thanks all,
>Jeff

DG

"David G. Nagel"

in reply to Jim Behning on 13/09/2008 4:48 PM

18/09/2008 10:26 AM

Jim Behning wrote:
> On Wed, 17 Sep 2008 22:52:43 -0500, "David G. Nagel"
> <[email protected]> wrote:
>
>> Tom Veatch wrote:
>>> On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob AZ <[email protected]>
>>> wrote:
>>>
>>>> Also there is a possibility that your juristiction may require the
>>>> cable to be 10-3 with ground. This would give you a black, red and
>>>> white wire in the cable along with the ground.
>>> What do those jurisdictions require be done with the white wire which
>>> won't bet connected to anything on either end?
>>>
>>> Tom Veatch
>>> Wichita, KS
>>> USA
>> The black wire is attached to the first breaker, the red wire is
>> connected to the second breaker, the white wire is connected to the
>> ground strip mounted around the breakers. The other end of the cable is
>> connected in a similar fashion. The black is attached to one blade
>> socked, the red is connected to the other blade socket, the white is
>> attached to the ground socket. The green wire is attached to the case at
>> each end of the cable.
>>
>> Dave N
>
> I do not know where you live but when you say the black attaches to
> one circuit breaker and the red attaches to another breaker. That
> concerns me. You "should" have one 30 amp dual pole breaker. Yes some
> breakers have the ability to "bond" with a strap or something that
> causes both breakers to disconnect if there is a fault. Are these
> breakers "bonded" with a strap between the reset levers? If it is not
> then you could have deadly possibility of thinking the circuit is dead
> but still have 120 happening. I did once have a 3 pole breaker that
> when it popped it did not release all three legs. That was exciting.
> Note in the tutorial at the end that they show a double pole breaker.
> This breaker is one unit that connects to both hot buss bars and the
> trip levers are connected so if one leg has a fault it disconnects
> both legs. See page 4 where you see the hot busses above the breaker
> zigging and zagging. If you go to you local Home Depot, Lowes or good
> hardware store they have breakers you can touch and a panel box. You
> should be able to see the two separate hot busses there. If you pop
> out the double pole breaker you should see two separate and distinct
> buss bars underneath it. Once again your licensed electrician should
> be doing this stuff but looking at the home center is no risk of life.
>
> Was your electrician licensed?
>
> You should not be dealing with this anymore. Your licensed electrician
> should come back and show you with his multimeter that all is correct
> on his wiring job. I lost track of the thread so I am assuming that a
> professional did the wiring but stating you have two breakers makes me
> suspicious. I am not an electrician and I do not have the latest
> annotated NEC book to read up on breaker requirements.
>
> I have had licensed electricians do work improperly. They had to come
> out and redo their work. I had an air compressor with a dryer that
> they ran too small of wire. The conduit was pretty darn hot. They
> pulled bigger wire which helped. I suspect in retrospect that the
> conduit may have been too small but the compressor ran the few months
> it needed too without issue.
>
> http://homerepair.about.com/od/electricalrepair/ss/240v_breaker.htm
>
> When I work on my stuff I walk outside the house and I turn of the 200
> amp disconnect. When my licensed electrician reaches in to my box to
> do live work I tell him to wait a minute while I walk outside to
> disconnect. Even though he does commercial work every day while hot, I
> don't want fried electrician in my house. A guy blew himself up a few
> months ago doing live work in our office complex. His helper got a
> trip to the hospital. Power was out for a few days after that mess.
> Yes electricity can blow you up. Maybe not literally but with enough
> amps it can be pretty messy and deadly.

Maybe I should have been a little more specific about the breaker. I was
talking about a dual pole breaker. I absolutely agree that two seperate
breakers should never be used on a single circuit. My colors may be
backwards also. The point I was trying to make was to try to answer the
OP's question about the white wire. Also the GREEN safety wire should
ALWAYS be connected to the frames. A young man was killed where I used
to work due to the motor on a large fan shorting to ground. The fan was
setting on a wood pallet and the wiring was not safety grounded. When he
reached to restart the fan he became the ground. The electriction stated
to me that he always cut the green wire off. This was long before OSHA
existed.

I agree with everything you wrote.

Dave Nagel

TV

Tom Veatch

in reply to Jim Behning on 13/09/2008 4:48 PM

17/09/2008 7:34 PM

On Thu, 18 Sep 2008 00:16:36 GMT, "Lew Hodgett"
<[email protected]> wrote:

...
>
>"10/2" is shorthand for 10/2/WG.
>
>IOW: L1(Black), L2 (Red), and bare earth ground in a common sheath.
>
>"10/3" same as above except add N(White).
>

Lew, are you sure you didn't misspeak there? As I recall, all the 2+G
NMC I've seen was Black/White/Bare. I've not seen the Red wire except
in 3+G cables. Maybe there's a different NMC color combination cable
for use in 240v circuits?

Don't think you'd want to choose a Black/Red/Bare for a 120v circuit.
'Course that's probably no worse than using Black/White/Bare for 240v.

Tom Veatch
Wichita, KS
USA

JB

Jim Behning

in reply to Jim Behning on 13/09/2008 4:48 PM

18/09/2008 8:51 AM

On Wed, 17 Sep 2008 22:52:43 -0500, "David G. Nagel"
<[email protected]> wrote:

>Tom Veatch wrote:
>> On Wed, 17 Sep 2008 15:29:54 -0700 (PDT), Bob AZ <[email protected]>
>> wrote:
>>
>>> Also there is a possibility that your juristiction may require the
>>> cable to be 10-3 with ground. This would give you a black, red and
>>> white wire in the cable along with the ground.
>>
>> What do those jurisdictions require be done with the white wire which
>> won't bet connected to anything on either end?
>>
>> Tom Veatch
>> Wichita, KS
>> USA
>
>The black wire is attached to the first breaker, the red wire is
>connected to the second breaker, the white wire is connected to the
>ground strip mounted around the breakers. The other end of the cable is
>connected in a similar fashion. The black is attached to one blade
>socked, the red is connected to the other blade socket, the white is
>attached to the ground socket. The green wire is attached to the case at
>each end of the cable.
>
>Dave N

I do not know where you live but when you say the black attaches to
one circuit breaker and the red attaches to another breaker. That
concerns me. You "should" have one 30 amp dual pole breaker. Yes some
breakers have the ability to "bond" with a strap or something that
causes both breakers to disconnect if there is a fault. Are these
breakers "bonded" with a strap between the reset levers? If it is not
then you could have deadly possibility of thinking the circuit is dead
but still have 120 happening. I did once have a 3 pole breaker that
when it popped it did not release all three legs. That was exciting.
Note in the tutorial at the end that they show a double pole breaker.
This breaker is one unit that connects to both hot buss bars and the
trip levers are connected so if one leg has a fault it disconnects
both legs. See page 4 where you see the hot busses above the breaker
zigging and zagging. If you go to you local Home Depot, Lowes or good
hardware store they have breakers you can touch and a panel box. You
should be able to see the two separate hot busses there. If you pop
out the double pole breaker you should see two separate and distinct
buss bars underneath it. Once again your licensed electrician should
be doing this stuff but looking at the home center is no risk of life.

Was your electrician licensed?

You should not be dealing with this anymore. Your licensed electrician
should come back and show you with his multimeter that all is correct
on his wiring job. I lost track of the thread so I am assuming that a
professional did the wiring but stating you have two breakers makes me
suspicious. I am not an electrician and I do not have the latest
annotated NEC book to read up on breaker requirements.

I have had licensed electricians do work improperly. They had to come
out and redo their work. I had an air compressor with a dryer that
they ran too small of wire. The conduit was pretty darn hot. They
pulled bigger wire which helped. I suspect in retrospect that the
conduit may have been too small but the compressor ran the few months
it needed too without issue.

http://homerepair.about.com/od/electricalrepair/ss/240v_breaker.htm

When I work on my stuff I walk outside the house and I turn of the 200
amp disconnect. When my licensed electrician reaches in to my box to
do live work I tell him to wait a minute while I walk outside to
disconnect. Even though he does commercial work every day while hot, I
don't want fried electrician in my house. A guy blew himself up a few
months ago doing live work in our office complex. His helper got a
trip to the hospital. Power was out for a few days after that mess.
Yes electricity can blow you up. Maybe not literally but with enough
amps it can be pretty messy and deadly.

LH

"Lew Hodgett"

in reply to Jim Behning on 13/09/2008 4:48 PM

18/09/2008 1:21 AM

<Tom Veatch> wrote:

> Lew, are you sure you didn't misspeak there? As I recall, all the
> 2+G
> NMC I've seen was Black/White/Bare.

I stand corrected.

Need to remember to engage brain before hitting <send> key.

Lew

BTW, I NEVER trust color codes. Always "ring" the circuit as I go.

Lew

TV

Tom Veatch

in reply to Jim Behning on 13/09/2008 4:48 PM

17/09/2008 11:42 PM

On Wed, 17 Sep 2008 22:52:43 -0500, "David G. Nagel"
<[email protected]> wrote:

>The black wire is attached to the first breaker, the red wire is
>connected to the second breaker, the white wire is connected to the
>ground strip mounted around the breakers. The other end of the cable is
>connected in a similar fashion. The black is attached to one blade
>socked, the red is connected to the other blade socket, the white is
>attached to the ground socket. The green wire is attached to the case at
>each end of the cable.
>
>Dave N

Well, I suppose local jurisdictions do differ. I'm just glad that the
local jurisdiction here doesn't require the unnecessary expense of two
parallel equipment grounding conductors. In this locale, 240v circuits
are wired with /2 cables where the 2 conductors are the hot wires
(white marked at the connections with black tape or heat shrink) and
the bare (never seen green in NMC) is used as the EGC.

In fact, I was under the opinion, apparently mistaken, that the NEC
held the white color code somewhat sacrosanct and required it be re
colored if used for anything other than the neutral conductor.

The only time /3 cables are used is for circuits required to supply
dual voltage (black and red hot, white neutral) or circuits that
include 3-way switches.

Tom Veatch
Wichita, KS
USA

Nn

Nova

in reply to Jim Behning on 13/09/2008 4:48 PM

18/09/2008 12:46 AM

Tom Veatch wrote:

> On Thu, 18 Sep 2008 00:16:36 GMT, "Lew Hodgett"
> <[email protected]> wrote:
>
> ....
>
>>"10/2" is shorthand for 10/2/WG.
>>
>>IOW: L1(Black), L2 (Red), and bare earth ground in a common sheath.
>>
>>"10/3" same as above except add N(White).
>>
>
>
> Lew, are you sure you didn't misspeak there? As I recall, all the 2+G
> NMC I've seen was Black/White/Bare. I've not seen the Red wire except
> in 3+G cables. Maybe there's a different NMC color combination cable
> for use in 240v circuits?
>
> Don't think you'd want to choose a Black/Red/Bare for a 120v circuit.
> 'Course that's probably no worse than using Black/White/Bare for 240v.
>
> Tom Veatch
> Wichita, KS
> USA

I believe you are correct Tom. The white wire has to be either wrapped
with black electrical tape or marked with a permanent black marker to
indicate it is used as a hot lead.


--
Jack Novak
Buffalo, NY - USA
[email protected]

dn

dpb

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 11:45 AM

JJ wrote:
...
> I know that I do have the proper voltage to the switch. So I'll do
> the checking past that to the motor.
...

Are you absolutely sure of that -- that is, are you sure your shop is on
same source voltage as the shop from which it came? (IE, I wouldn't
trust the cord plug as an indicator necessarily of 120V instead of 240V
as I've seen more than once the voltage on the motor be changed w/o
changing the plug on the pre-made cord).

Also, there are "heaters" (really fusible links) in the starter -- check
for continuity there--if there were a problem it's possible when you
first tried it they opened.

--

dn

dpb

in reply to JJ on 08/09/2008 9:58 PM

15/09/2008 1:25 PM

JJ wrote:
> On Sep 14, 9:34 pm, Dan Coby <[email protected]> wrote:
...

>> Check your supply, verify that you have 240 volts between the two hot wires.
>
> Thanks for the note Dan. I will verify. Is there any plausible
> reason that my supply coming off the double pole breaker would not be
> 180 degrees out of phase?

Only if used two single pole breakers that picked up the same side of
the buss bar or the double isn't correct for the panel and did the same.

I guess the other outlandish possibility would be that both sides of the
supply panel are being fed by one side so there's no 240V available from
the panel at all but that would really be bizarre installation...

--

DC

Dan Coby

in reply to JJ on 08/09/2008 9:58 PM

14/09/2008 7:34 PM

JJ wrote:
>
> FYI...for the other person responding to this, the saw is 3hp, 240v,
> single phase.
>
> I am seeing 120v between L1/1 and ground. And also 120v between L3/5
> and ground. However, I am most definitely NOT seeing any volts
> between L1/1 and L3/5.
>
> Thanks for all the input!
> Jeff

In the US, a 240 volt circuit come from a transformer winding that is
'center tapped'. The center tap is connected to ground/neutral at the
distribution panel. The result is equivalent to two 120 volt circuits.
The two 120 volt circuits are 180 degrees out of phase. I.e. one circuit
is going positive while the other is going negative. The result is 240
volts between the hot sides of the two circuits.

You have indicated that you have 120 volts between the two outputs and
ground. That is consistent with normal expectations. However the fact
that you are seeing no voltage between the two output says that something
is strange. One plausible cause is that your '240' volt supply did not
come from two 120 volt circuits that are 180 degrees out of phase. If,
instead, the two circuits are in phase (0 degrees) you would see the
result that you have.

Check your supply, verify that you have 240 volts between the two hot wires.

ss

spaco

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 11:30 AM

Sorry, I pushed the wrong button!

Since you said "---detect current at the switch---", I will assume that
you are somewhat light on "electricity". Detecting CURRENT would mean
that electricity is flowing in the circuit and so something would be
turning, humming or smoking. Since this is not the case, you probably
meant that you detected VOLTAGE somewhere along the line.
So, to help you get started troubleshooting this saw I recommend you
visit these sites:

http://www.wikihow.com/Use-an-Ohmmeter
You will use an ohmmeter with the power disconnected. This is good for
personal safety.

http://en.wikipedia.org/wiki/Magnetic_starter
You might try googling "Magnetic starter wiring" to find out more about
how they work.

Pete Stanaitis
---------------------------------




JJ wrote:

> I have not been able to start a Griz 1023 saw that I recently bought
> used (and yes, it ran in the garage of the guy I purchased it from).
> I moved it on a trailer about 30 miles, so it's possible that the
> starter could be damaged if they are delicate. I have no experience
> with these magnetic starters.
>
> I detect current at the switch. I checked all the wiring connections
> to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
> there.
>
> Is there a way to test the switch without taking it out and wiring it
> to something else?
>
> Any troubleshooting advice would be much appreciated. I don't want to
> order a replacement starter if it isn't the problem.
>
> Thanks,
> Jeff

DC

Dan Coby

in reply to JJ on 08/09/2008 9:58 PM

15/09/2008 11:39 AM

JJ wrote:
> On Sep 14, 9:34 pm, Dan Coby <[email protected]> wrote:
>> JJ wrote:
>>
>>> FYI...for the other person responding to this, the saw is 3hp, 240v,
>>> single phase.
>>> I am seeing 120v between L1/1 and ground. And also 120v between L3/5
>>> and ground. However, I am most definitely NOT seeing any volts
>>> between L1/1 and L3/5.
>>> Thanks for all the input!
>>> Jeff
>> In the US, a 240 volt circuit come from a transformer winding that is
>> 'center tapped'. The center tap is connected to ground/neutral at the
>> distribution panel. The result is equivalent to two 120 volt circuits.
>> The two 120 volt circuits are 180 degrees out of phase. I.e. one circuit
>> is going positive while the other is going negative. The result is 240
>> volts between the hot sides of the two circuits.
>>
>> You have indicated that you have 120 volts between the two outputs and
>> ground. That is consistent with normal expectations. However the fact
>> that you are seeing no voltage between the two output says that something
>> is strange. One plausible cause is that your '240' volt supply did not
>> come from two 120 volt circuits that are 180 degrees out of phase. If,
>> instead, the two circuits are in phase (0 degrees) you would see the
>> result that you have.
>>
>> Check your supply, verify that you have 240 volts between the two hot wires.
>
> Thanks for the note Dan. I will verify. Is there any plausible
> reason that my supply coming off the double pole breaker would not be
> 180 degrees out of phase?

Distribution panels are setup so that every other breaker position is connected
together. The remaining positions are connected to the opposite phase. As a
result, double pole breakers have 240 volts between their hot wires. I would
be very surprised if there was something different at the breaker. However
there may be a problem between the breaker and your switch. For instance, the
two hot wires from your switch may not connect to the double pole breaker like
you think. A couple of measurements with a voltmeter should give you more
information.

TV

Tom Veatch

in reply to JJ on 08/09/2008 9:58 PM

09/09/2008 1:31 AM

On Mon, 8 Sep 2008 21:58:28 -0700 (PDT), JJ <[email protected]>
wrote:

>I detect current at the switch. I checked all the wiring connections
>to the motor and blew/vac'd out the extra dust. Everything 'seems' ok
>there.
>
>Is there a way to test the switch without taking it out and wiring it
>to something else?
>
>Any troubleshooting advice would be much appreciated. I don't want to
>order a replacement starter if it isn't the problem.


If you've got voltage into the switch, and no voltage out of the
switch then something in the switch is defective. You'll have to open
the switch to determine whether the problem is in the switch(s) that
feeds the contactor coil or in the contactor/relay itself.

If you have the proper voltage out of the switch, and the connections
to the switch and the motor are good, you should have the proper
voltage at the input to the motor. If not, the problem is in the
wiring between the switch and the motor.

If you have the proper voltage at the motor, and the motor gives no
indication of getting power; tries to turn over, hums, etc., then the
problem is in the motor. Look for a reset button on the motor case
somewhere. If the magnetic switch is just that, a magnetic switch
instead of a starter that contains an overload/overtemp breaker, the
motor should have its own internal overtemp protection. There should
be some notation to that effect on the motor dataplate. It could be
shown as either auto or manual. If manual there will be a reset button
somewhere on the motor. If auto, it should reset itself after the
motor has cooled.

If the motor does give some indication of receiving power but won't
start and come up to speed, the problem could be nothing more than a
bad capacitor in the motor. Not likely because if that were the case,
you'd probably be blowing a circuit breaker.

Tom Veatch
Wichita, KS
USA

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 8:38 PM

Scott Lurndal wrote:
>
> I've seen examples that allow 2P breakers installed in non-2p slots,
> particularly last 60's/early 70's GE panelboxes.

I live in a home built in 1991 that has a GE box that will allow it.

This is why I asked the OP ~ 40 messages ago if he can read 220-240vac
hot to hot. I did it myself.

BA

Bob AZ

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 9:28 PM

On Sep 17, 5:16=EF=BF=BDpm, "Lew Hodgett" <[email protected]> wrote:
> "B A R R Y" wrote:
>
> > How do all those 240v air conditioners I see locally work with a 3
> > prong plug? =EF=BF=BD These are brand new installations.
>
> > I seriously doubt they are all violations.
>
> It's a nomenclature problem.
>
> "10/2" is shorthand for 10/2/WG.
>
> IOW: L1(Black), L2 (Red), and bare earth ground in a common sheath.
>
> "10/3" same as above except add N(White).
>
> Lew

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 8:39 PM

Lew Hodgett wrote:
>
> You must be confusing GE loadcenters with another manufacturer.

Maybe my 1991 GE load center is defective.

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 3:19 PM

Lew Hodgett wrote:
> "B A R R Y" wrote:
>
>> How do all those 240v air conditioners I see locally work with a 3
>> prong plug? These are brand new installations.
>>
>> I seriously doubt they are all violations.
>
> It's a nomenclature problem.
>
> "10/2" is shorthand for 10/2/WG.
>
> IOW: L1(Black), L2 (Red), and bare earth ground in a common sheath.
>
> "10/3" same as above except add N(White).
>
> Lew
>
>


Maybe...

BA

Bob AZ

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 9:16 PM

> How do all those 240v air conditioners I see locally work with a 3 prong
> plug? =EF=BF=BD These are brand new installations.
>
> I seriously doubt they are all violations.

Barry

A 240 volt installation requires only 2 wires and ground. Two hots and
a ground if you will.

I don't know of any cable of the type mentioned by the OP that are
just one black and one red wire with a ground. So the closest cable
available that I am familiar with that meets the NEC has a red and
black and a white wire together with a ground wire.

If a two wire cable with ground is used it is usually with a black and
a white wire with a ground. In this case the white wire must be ID'ed,
usually with red tape. There are also requirements for how the tape is
used for identification.

Take care
Bob AZ

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 6:51 PM

Bob AZ wrote:
>> And yes, he ran new 10/2 cable from a double pole breaker to the new
>> receptacle.
>>
>> - Show quoted text -
>
> Jeff
>
> Possible code violation unless there is a dedicated ground system in
> use. Rarely seen.

How do all those 240v air conditioners I see locally work with a 3 prong
plug? These are brand new installations.

I seriously doubt they are all violations.

LH

"Lew Hodgett"

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 12:16 AM

"B A R R Y" wrote:

> How do all those 240v air conditioners I see locally work with a 3
> prong plug? These are brand new installations.
>
> I seriously doubt they are all violations.

It's a nomenclature problem.

"10/2" is shorthand for 10/2/WG.

IOW: L1(Black), L2 (Red), and bare earth ground in a common sheath.

"10/3" same as above except add N(White).

Lew

LH

"Lew Hodgett"

in reply to Tom Veatch on 09/09/2008 1:31 AM

19/09/2008 1:21 AM

"B A R R Y" wrote:

> Maybe my 1991 GE load center is defective.

Possible, but wonder if the installing contractor may have played some
games.

A proper 2P c'bkr will have a common internal trip in addition to the
handle tie.

The insulating plastic that supports the buss bars has stubs sticking
up that reject placing a 2P device in the wrong location.

Some c'bkr manufacturers for a while offered a handle tie kit that
would allow you to handle tie non GE, 1P c'bkrs together but didn't
have a common internal trip.

Breaking off the interfering stop, improperly handle tying 1P c'bkrs
are just a couple of the possible explanations.

Without inspecting the hardware, it is pure speculation.

Lew

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 3:21 PM

Bob AZ wrote:
>
> If a two wire cable with ground is used it is usually with a black and
> a white wire with a ground. In this case the white wire must be ID'ed,
> usually with red tape. There are also requirements for how the tape is
> used for identification.
>

Right! Known as 10/2 where I am.

Jj

JJ

in reply to Tom Veatch on 09/09/2008 1:31 AM

15/09/2008 12:30 PM

On Sep 14, 10:30 pm, Jim Behning
<[email protected]> wrote:
> On Sun, 14 Sep 2008 19:34:01 -0700, Dan Coby <[email protected]>
> wrote:
>
>
>
> >JJ wrote:
>
> >> FYI...for the other person responding to this, the saw is 3hp, 240v,
> >> single phase.
>
> >> I am seeing 120v between L1/1 and ground. And also 120v between L3/5
> >> and ground. However, I am most definitely NOT seeing any volts
> >> between L1/1 and L3/5.
>
> >> Thanks for all the input!
> >> Jeff
>
> >In the US, a 240 volt circuit come from a transformer winding that is
> >'center tapped'. The center tap is connected to ground/neutral at the
> >distribution panel. The result is equivalent to two 120 volt circuits.
> >The two 120 volt circuits are 180 degrees out of phase. I.e. one circuit
> >is going positive while the other is going negative. The result is 240
> >volts between the hot sides of the two circuits.
>
> >You have indicated that you have 120 volts between the two outputs and
> >ground. That is consistent with normal expectations. However the fact
> >that you are seeing no voltage between the two output says that something
> >is strange. One plausible cause is that your '240' volt supply did not
> >come from two 120 volt circuits that are 180 degrees out of phase. If,
> >instead, the two circuits are in phase (0 degrees) you would see the
> >result that you have.
>
> >Check your supply, verify that you have 240 volts between the two hot wires.
>
> So are you using a L6-30 plug? Does the receptacle show 240 volts
> between the hot legs? Did your electrician run a brand new 10 gauge
> romex attached to a brand new double pole breaker? An amatuer
> electrician might say hot is hot and try to jumper both hot legs. Or
> he might hook both hot wires to the same leg on a breaker. Those
> people are not called electricians though. ;-)
>
> http://www.levitonproducts.com/catalog/dept_id_1001.htm?sid=11CC88804...
>
> Oops, asked already.

Yes, he put in a L6-30 receptacle and a matching plug on the saw.
I'll check the voltage across the hot legs at the receptacle when I
get home tonight. I suspect it will be the same as in the switch
(each hot to the ground will be 120v, but nothing across the hots).
And yes, he ran new 10/2 cable from a double pole breaker to the new
receptacle.

So, if each hot leg is supplying 120v, and they are coming off a
double pole breaker, does it make any sense for no volts across the
two hots? Could this be a bad breaker?

Jeff

BA

Bob AZ

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 3:29 PM


> And yes, he ran new 10/2 cable from a double pole breaker to the new
> receptacle.
>
> - Show quoted text -

Jeff

Possible code violation unless there is a dedicated ground system in
use. Rarely seen.

Also there is a possibility that your juristiction may require the
cable to be 10-3 with ground. This would give you a black, red and
white wire in the cable along with the ground.

Bob AZ

JB

Jim Behning

in reply to Tom Veatch on 09/09/2008 1:31 AM

14/09/2008 11:30 PM

On Sun, 14 Sep 2008 19:34:01 -0700, Dan Coby <[email protected]>
wrote:

>JJ wrote:
>>
>> FYI...for the other person responding to this, the saw is 3hp, 240v,
>> single phase.
>>
>> I am seeing 120v between L1/1 and ground. And also 120v between L3/5
>> and ground. However, I am most definitely NOT seeing any volts
>> between L1/1 and L3/5.
>>
>> Thanks for all the input!
>> Jeff
>
>In the US, a 240 volt circuit come from a transformer winding that is
>'center tapped'. The center tap is connected to ground/neutral at the
>distribution panel. The result is equivalent to two 120 volt circuits.
>The two 120 volt circuits are 180 degrees out of phase. I.e. one circuit
>is going positive while the other is going negative. The result is 240
>volts between the hot sides of the two circuits.
>
>You have indicated that you have 120 volts between the two outputs and
>ground. That is consistent with normal expectations. However the fact
>that you are seeing no voltage between the two output says that something
>is strange. One plausible cause is that your '240' volt supply did not
>come from two 120 volt circuits that are 180 degrees out of phase. If,
>instead, the two circuits are in phase (0 degrees) you would see the
>result that you have.
>
>Check your supply, verify that you have 240 volts between the two hot wires.

So are you using a L6-30 plug? Does the receptacle show 240 volts
between the hot legs? Did your electrician run a brand new 10 gauge
romex attached to a brand new double pole breaker? An amatuer
electrician might say hot is hot and try to jumper both hot legs. Or
he might hook both hot wires to the same leg on a breaker. Those
people are not called electricians though. ;-)

http://www.levitonproducts.com/catalog/dept_id_1001.htm?sid=11CC88804D1ECAE472CF657872DB6F7C&pid=1208

Oops, asked already.

LH

"Lew Hodgett"

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 8:00 PM

"Scott Lurndal" wrote:

> I've seen examples that allow 2P breakers installed in non-2p slots,
> particularly last 60's/early 70's GE panelboxes.

As somebody responsible for the sale of GE loadcenters during the
above time period, I can guarantee that you could not install a 2P GE
c'bkr in an incorrect position in the loadcenter.

Engineering kept emphasizing to sales that this was a design feature
and should be pointed out to customers.

You must be confusing GE loadcenters with another manufacturer.

Lew

BA

B A R R Y

in reply to Tom Veatch on 09/09/2008 1:31 AM

19/09/2008 9:11 AM

Lew Hodgett wrote:
> "B A R R Y" wrote:
>
>> Maybe my 1991 GE load center is defective.
>
> Possible, but wonder if the installing contractor may have played some
> games.
>
> A proper 2P c'bkr will have a common internal trip in addition to the
> handle tie.
>
> The insulating plastic that supports the buss bars has stubs sticking
> up that reject placing a 2P device in the wrong location.
>
> Some c'bkr manufacturers for a while offered a handle tie kit that
> would allow you to handle tie non GE, 1P c'bkrs together but didn't
> have a common internal trip.
>
> Breaking off the interfering stop, improperly handle tying 1P c'bkrs
> are just a couple of the possible explanations.
>
> Without inspecting the hardware, it is pure speculation.
>
> Lew
>
>

Thanks!

I'm going to be opening the panel in the next week or two as I run a new
DC feed. I'll look and report back.

LH

"Lew Hodgett"

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 7:36 PM


"Scott Lurndal" wrote:

> More likely either not really a double pole breaker, or it was
> installed in the wrong slot in the panelbox. Some panelboxes only
> provide stubs for double pole breakers in certain positions.

All panel boxes will only allow 2P c'bkrs to be installed in true 2P
locations.

That said, there was a time when certain manufacturers provided handle
tie kits that could be improperly installed on a pair of 1P c'bkrs
which does not provide a 240V ck't, but rather a a 120V ck't.


Lew

sS

[email protected] (Scott Lurndal)

in reply to Tom Veatch on 09/09/2008 1:31 AM

17/09/2008 7:14 PM

JJ <[email protected]> writes:

>So, if each hot leg is supplying 120v, and they are coming off a
>double pole breaker, does it make any sense for no volts across the
>two hots? Could this be a bad breaker

More likely either not really a double pole breaker, or it was
installed in the wrong slot in the panelbox. Some panelboxes only
provide stubs for double pole breakers in certain positions.

scott

sS

[email protected] (Scott Lurndal)

in reply to Tom Veatch on 09/09/2008 1:31 AM

18/09/2008 7:43 PM

"Lew Hodgett" <[email protected]> writes:
>
>"Scott Lurndal" wrote:
>
>> More likely either not really a double pole breaker, or it was
>> installed in the wrong slot in the panelbox. Some panelboxes only
>> provide stubs for double pole breakers in certain positions.
>
>All panel boxes will only allow 2P c'bkrs to be installed in true 2P
>locations.

I've seen examples that allow 2P breakers installed in non-2p slots,
particularly last 60's/early 70's GE panelboxes.

I personally prefer Square-D which have never allowed that.

scott


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