gJ

[email protected] (Jerry Korea)

17/10/2004 4:32 PM

Routing a 3/4" Chamfer in a 1 1/2" stock

This may sound like an easy question but ... I need to cut a 3/4"
chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
it does not seem to cut a large enough chamfer -- what is the best bit
for this job. Thanks in advance and sorry for such an easy question


Jerry


This topic has 15 replies

md

mac davis

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 2:41 PM

On 17 Oct 2004 16:32:54 -0700, [email protected] (Jerry Korea)
wrote:

>This may sound like an easy question but ... I need to cut a 3/4"
>chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
>it does not seem to cut a large enough chamfer -- what is the best bit
>for this job. Thanks in advance and sorry for such an easy question
>
>
>Jerry

If you have a disk sander with a tilting table, I'd use it and a home
made circle sanding jig..

I use 1/2" shank router bits in a drill press and I don't think I'd
try that heavy a cut on it..

Gg

"George"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 8:43 AM

Slanted jig for the router, spiral bit. Two pins to reference, in the
board, router screwed to a base. That, or tilted bandsaw / disk sander
with circle jig.

and "Jerry Korea" <[email protected]> wrote in message
news:[email protected]...
> This may sound like an easy question but ... I need to cut a 3/4"
> chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
> it does not seem to cut a large enough chamfer -- what is the best bit
> for this job. Thanks in advance and sorry for such an easy question
>
>
> Jerry

Gg

"George"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 7:13 PM

MLCS and others have 'em, but won't make as smooth a cut as a spiral on a
jig, especially uphill. A bit tougher on the router, swinging a 2 1/2" wing
bit, too.

"Andy Dingley" <[email protected]> wrote in message
news:[email protected]...
> On Mon, 18 Oct 2004 19:12:32 GMT, [email protected] (Doug Miller)
> wrote:
>
> >Oh, for goodness' sake! What a lot of trouble to go to! Why not just buy
a
> >45-deg chamfer router bit with a longer cutting edge? Simple, quick, and
easy.
>
> Because he's already thought of that.
>
> Secondly, 3/4" is a big chamfer. Biggest cutter I can find is only
> 18mm
> --
> Smert' spamionam

sD

[email protected] (Doug Miller)

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 7:12 PM

In article <[email protected]>, Andy Dingley <[email protected]> wrote:
>On Mon, 18 Oct 2004 16:11:06 +0000 (UTC), John McCoy
><[email protected]> wrote:
>
>>I think he's trying to do this on a curved (circular in fact) stock.
>
>Yes, I'd missed that bit.
>
>Then it sounds like a job for a router, mounted on a trammel. Use an
>extra- long straight bit (used by kitchen fitters to joint worktops -
>they're worth having) and make the router sled with a built-in 45°
>angle.
>
>If you're hand planing something like this, I'd make a croze for it -
>a barrel-maker's plane, with a custom-made one-radius sole. It's
>soemthing to do with all the Stanley irons I have spare from upgraded
>bench planes.
>
Oh, for goodness' sake! What a lot of trouble to go to! Why not just buy a
45-deg chamfer router bit with a longer cutting edge? Simple, quick, and easy.

--
Regards,
Doug Miller (alphageek-at-milmac-dot-com)

Get a copy of my NEW AND IMPROVED TrollFilter for NewsProxy/Nfilter
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sD

[email protected] (Doug Miller)

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

19/10/2004 12:53 AM

In article <[email protected]>, Andy Dingley <[email protected]> wrote:
>On Mon, 18 Oct 2004 19:12:32 GMT, [email protected] (Doug Miller)
>wrote:
>
>>Oh, for goodness' sake! What a lot of trouble to go to! Why not just buy a
>>45-deg chamfer router bit with a longer cutting edge? Simple, quick, and easy.
>
>Because he's already thought of that.

Well, no, he hadn't, or at least if he had it wasn't evident in his post.
>
>Secondly, 3/4" is a big chamfer. Biggest cutter I can find is only
>18mm

You haven't looked very hard, then.

I already posted links yesterday, to 45-degree chamfer bits with 1 1/4"
cutting lengths, one at Rockler and one at Woodcraft. Didn't take me more than
two or three minutes to find them.

Google on "45 chamfer router bit" and you'll find a lot more.

--
Regards,
Doug Miller (alphageek-at-milmac-dot-com)

Get a copy of my NEW AND IMPROVED TrollFilter for NewsProxy/Nfilter
by sending email to autoresponder at filterinfo-at-milmac-dot-com
You must use your REAL email address to get a response.

Cn

"CW"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

17/10/2004 9:19 PM


"Doug Miller" <[email protected]> wrote in message news:sCDcd.15355$> If
you want to cut a 3/4" deep chamfer at 45 degrees, you need a bit that's at
> least 3/4" in diameter.

1 1/2 inch diameter and then, only if it comes to a sharp point.


MM

"Mike Marlow"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 9:18 PM


"Doug Miller" <[email protected]> wrote in message
news:[email protected]...
> In article <[email protected]>, Andy Dingley
<[email protected]> wrote:
> >On Mon, 18 Oct 2004 16:11:06 +0000 (UTC), John McCoy
> ><[email protected]> wrote:
> >
> >>I think he's trying to do this on a curved (circular in fact) stock.
> >
> >Yes, I'd missed that bit.
> >
> >Then it sounds like a job for a router, mounted on a trammel. Use an
> >extra- long straight bit (used by kitchen fitters to joint worktops -
> >they're worth having) and make the router sled with a built-in 45°
> >angle.
> >
> >If you're hand planing something like this, I'd make a croze for it -
> >a barrel-maker's plane, with a custom-made one-radius sole. It's
> >soemthing to do with all the Stanley irons I have spare from upgraded
> >bench planes.
> >
> Oh, for goodness' sake! What a lot of trouble to go to! Why not just buy a
> 45-deg chamfer router bit with a longer cutting edge? Simple, quick, and
easy.
>

Thank you Doug. I was reading through the whole thread before beginning a
reply and the very thought that kept haunting me was "is this the Rube
Goldberg newsgroup?". It was worth a good chuckle to see how complex the
suggestions were becoming.
--

-Mike-
[email protected]

JM

John McCoy

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 4:11 PM

Andy Dingley <[email protected]> wrote in
news:[email protected]:

> On 17 Oct 2004 16:32:54 -0700, [email protected] (Jerry Korea)
> wrote:
>
>>This may sound like an easy question but ... I need to cut a 3/4"
>>chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
>>it does not seem to cut a large enough chamfer -- what is the best bit
>>for this job.

> My favoured approach for this would be the table saw. If I didn't
> have a table saw, I'd hand plane it. If you have a smaller router,
> then you could hog off much of the timber first.

I think he's trying to do this on a curved (circular in fact) stock.
So the tablesaw won't work(*). Even using a plane or spokeshave will
be a little tricky with the change from long to end grain.

The ideal way to do this would be to put the stock in a bowl-turning
lathe, and cut the chamfer with a skew.

I think the idea of using a long straight bit, and either tilting
the router or the stock sounds most likely to work, assuming there's
no lathe available.

John

(* I suspose you could pin the stock to a sled, and somehow spin
it round thru the sawblade...)

JM

John McCoy

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

19/10/2004 4:21 PM

[email protected] (Doug Miller) wrote in
news:[email protected]:

> I already posted links yesterday, to 45-degree chamfer bits with 1
> 1/4" cutting lengths, one at Rockler and one at Woodcraft. Didn't take
> me more than two or three minutes to find them.

Yeah, that would work...but calculating in my head, a 3/4" chamfer
is going to result in a cut length of around 1.1". So if anyone
ever needs a slightly larger chamfer (or one that's not 45 degrees,
for that matter), some of the ideas in this thread could be of
value :-)

John

Cn

"CW"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 7:25 PM

If you had read the whole thread, you would see that someone already posted
a link to one.

" Biggest cutter I can find is only
> 18mm
> --
> Smert' spamionam

AD

Andy Dingley

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 10:32 PM

On Mon, 18 Oct 2004 19:12:32 GMT, [email protected] (Doug Miller)
wrote:

>Oh, for goodness' sake! What a lot of trouble to go to! Why not just buy a
>45-deg chamfer router bit with a longer cutting edge? Simple, quick, and easy.

Because he's already thought of that.

Secondly, 3/4" is a big chamfer. Biggest cutter I can find is only
18mm
--
Smert' spamionam

EP

"Edwin Pawlowski"

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

19/10/2004 2:55 AM



"CW" <no adddress@spam free.com> wrote in message

> If you had read the whole thread, you would see that someone already
> posted
> a link to one.


I did not read the entire thread either, but tonight I saw that Ridge
Carbide makes a cutter that is 1 3/4". If the other link does not turn out,
check with Ridge.

AD

Andy Dingley

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 12:47 PM

On 17 Oct 2004 16:32:54 -0700, [email protected] (Jerry Korea)
wrote:

>This may sound like an easy question but ... I need to cut a 3/4"
>chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
>it does not seem to cut a large enough chamfer -- what is the best bit
>for this job.

That's too big for a router. You'd need an enormous bit, and a very
well setup table. You could do this in a spindle moulder / shaper,
because they use a bigger diameter cutter.

The problem with routing a chamfer that size is that it will be
impossible to control the cutter's depth of cut to better than a small
fraction of the cutter diameter. With such a big cutter, that's an
appreciable wobble. You could certainly cut it (given a large enough
bit), but the finished surfae would be anything but flat. If you go
for it, stop early and hand plane the last pass.

My favoured approach for this would be the table saw. If I didn't
have a table saw, I'd hand plane it. If you have a smaller router,
then you could hog off much of the timber first.
--
Smert' spamionam

AD

Andy Dingley

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

18/10/2004 6:51 PM

On Mon, 18 Oct 2004 16:11:06 +0000 (UTC), John McCoy
<[email protected]> wrote:

>I think he's trying to do this on a curved (circular in fact) stock.

Yes, I'd missed that bit.

Then it sounds like a job for a router, mounted on a trammel. Use an
extra- long straight bit (used by kitchen fitters to joint worktops -
they're worth having) and make the router sled with a built-in 45°
angle.

If you're hand planing something like this, I'd make a croze for it -
a barrel-maker's plane, with a custom-made one-radius sole. It's
soemthing to do with all the Stanley irons I have spare from upgraded
bench planes.

--
Smert' spamionam

sD

[email protected] (Doug Miller)

in reply to [email protected] (Jerry Korea) on 17/10/2004 4:32 PM

17/10/2004 11:54 PM

In article <[email protected]>, [email protected] (Jerry Korea) wrote:
>This may sound like an easy question but ... I need to cut a 3/4"
>chamfer in a circle cut from 1 1/2" stock. I have a 45 degree bit but
>it does not seem to cut a large enough chamfer -- what is the best bit
>for this job. Thanks in advance and sorry for such an easy question
>
If you want to cut a 3/4" deep chamfer at 45 degrees, you need a bit that's at
least 3/4" in diameter. (At a 45-degree angle, the horizontal and vertical
distances are the same.)

http://www.rockler.com/ecom7/product_details.cfm?sku=2124&filter=91573

www.woodcraft.com then search for item 144122

--
Regards,
Doug Miller (alphageek-at-milmac-dot-com)

Get a copy of my NEW AND IMPROVED TrollFilter for NewsProxy/Nfilter
by sending email to autoresponder at filterinfo-at-milmac-dot-com
You must use your REAL email address to get a response.


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