Thanks for the help

Right on Jack, that is the best idea I have heard. Thank you (and every
body else) for replying, Great Bunch these sawdust guys !

Jack Casuso wrote:
> I would try shaping half or the mullion on each side of a wider board, then
> ripping each half off and gluing them together. If painting, the seam will
> not show.
>
> "garyhuff" <[email protected]> wrote in message
> news:[email protected]...
>
>>Thank you all for the help, Still looking for a better (safer) way of
>>doing this. Problem is that the mullions are not flat overlays but true
>>mullions that get profiled on both sides. the sticks start out as 3/4 x
>>1 x 24" . One of those times when a picture is worth a thousand words I
>>guess ! One side resembles a tongue so if I cut that first on a large
>>board and harvest it I can then rabbit a same thickness board, insert
>>the mullion and then route the face side. Maybe hot glue in a couple
>>spots would hold it temporally. Thanks again folks, will let you know
>>what works ASAP.
>>
>
>
>

I would try shaping half or the mullion on each side of a wider board, then
ripping each half off and gluing them together. If painting, the seam will
not show.

"garyhuff" <[email protected]> wrote in message
news:[email protected]...
> Thank you all for the help, Still looking for a better (safer) way of
> doing this. Problem is that the mullions are not flat overlays but true
> mullions that get profiled on both sides. the sticks start out as 3/4 x
> 1 x 24" . One of those times when a picture is worth a thousand words I
> guess ! One side resembles a tongue so if I cut that first on a large
> board and harvest it I can then rabbit a same thickness board, insert
> the mullion and then route the face side. Maybe hot glue in a couple
> spots would hold it temporally. Thanks again folks, will let you know
> what works ASAP.
>