KH

"Keith Hanlan"

24/07/2005 10:40 AM

Why is my planer chipping-out all of a sudden?

I've been milling a lot of cherry and walnut lately and this morning
decided that it was finally time to change the blades. I have a Ridgid
13" TP1300 and so the operation is a piece of cake. I verified that the
blades were parallel and some initial passes with scrap cherry worked
perfectly. However, when I went to plane down a long 5" board it
started to chipout. I've never even seen chipout before with this tool
and my immediate concern was that I somehow screwed up the blade
replacement.

I opened it back up again and checked everything - it all looks fine.
This board isn't particulary different from any of the others and yet
the chipout is much worse that one would expect with even birdseye
maple.

So, what do these symptoms suggest? Any ideas? Thanks for your help.

Keith Hanlan
Ottawa, Canada


This topic has 8 replies

KH

"Keith Hanlan"

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 6:02 PM

>> So, what do these symptoms suggest? Any ideas? Thanks for your help.
> That you're running the piece through <against> the grain...turn it end
> for end and I bet it will be much better now... :)
Probably the correct answer.

I had tried reversing the direction and it made no difference.

But no matter - I *think* I've found and fixed the problem: congested
sawdust. I took the dust collector attachment off while it was still
running and a great clumb of sawdust shook lose.

[If you're familiar with the TP1300, the collector has a 4" and a 2
1/2" output port at opposite sides. I use the smaller end and the other
end is plugged. This plug seems to be a bit of a aerodynamic low
pressure spot where dust can pile up. Thinking back, I recall that the
chipout was much worse when I ran the 4" board through that side of the
planer rather than the other side. I think now that perhaps I should
fill in the interior cavity of the plug itself with something solid.]

Afterwards, I re-tested on a short piece and the problem seemed to be
clear. And then I tried the troublesome long-piece again and it was
okay. Unfortunately, it was already at the full 3/4" thickness that I
desired so I will have to wait until tomorrow to try more. This one
particular piece of cherry isn't going to be visible so I'm in luck.

Hopefully when I finish milling the stock for the upper piece, I won't
have any more problems.

Thanks for your help everybody.

KH

"Keith Hanlan"

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 7:01 PM

I wrote:
>>> So, what do these symptoms suggest? Any ideas? Thanks for your help.

Duane replied:
>> That you're running the piece through <against> the grain...turn it end
>> for end and I bet it will be much better now... :)

Leon agreed:
>Probably the correct answer.

I had tried reversing the direction and it made no difference.

But no matter - I *think* I've found and fixed the problem: congested
sawdust. I took the dust collector attachment off while it was still
running and a great clumb of sawdust shook lose.

[If you're familiar with the TP1300, the collector has a 4" and a 2
1/2" output port at opposite sides. I use the smaller end and the other
end is plugged. This plug seems to be a bit of a aerodynamic low
pressure spot where dust can pile up. Thinking back, I recall that the
chipout was much worse when I ran the 4" board through that side of the
planer rather than the other side. I think now that perhaps I should
fill in the interior cavity of the plug itself with something solid.]

Afterwards, I re-tested on a short piece and the problem seemed to be
clear. And then I tried the troublesome long-piece again and it was
okay. Unfortunately, it was already at the full 3/4" thickness that I
desired so I will have to wait until tomorrow to try more. This one
particular piece of cherry isn't going to be visible so I'm in luck.

Hopefully when I finish milling the stock for the upper piece, I won't
have any more problems.

Thanks for your help everybody.

Sb

"SonomaProducts.com"

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

25/07/2005 9:30 AM

Excellent. Thanks for telling us about the resolution. I was scratching
my haed a bit on this one and the ol' chip breaker problem never
crossed my mind. Yes, having shavings reenetr the cutting area is a
major problem to avoid. The "chip breakers" seen in larger planer are
just for this purpose to move the chips away from the blade and into
the dust collection before the blade heads back doem for a cut.

DB

Duane Bozarth

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 2:07 PM

Keith Hanlan wrote:
>
...
> So, what do these symptoms suggest? Any ideas? Thanks for your help.

That you're running the piece through <against> the grain...turn it end
for end and I bet it will be much better now... :)

DB

Duane Bozarth

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

25/07/2005 3:16 PM

"SonomaProducts.com" wrote:
>
> Excellent. Thanks for telling us about the resolution. I was scratching
> my haed a bit on this one and the ol' chip breaker problem never
> crossed my mind. Yes, having shavings reenetr the cutting area is a
> major problem to avoid. The "chip breakers" seen in larger planer are
> just for this purpose to move the chips away from the blade and into
> the dust collection before the blade heads back doem for a cut.

I'm puzzled as to why that would manifest itself as "chipout"--but I
freely admit I don't have and have never used any of the smaller
planers--I have only "old massive iron". W/ it, if it gets bogged down
w/ chips, they simply get beat into the surface of the material, but it
doesn't cause additional chipout of the cut surface...

Lr

"Leon"

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 7:18 PM


"Duane Bozarth" <[email protected]> wrote in message
news:[email protected]...
> Keith Hanlan wrote:
>>
> ...
>> So, what do these symptoms suggest? Any ideas? Thanks for your help.
>
> That you're running the piece through <against> the grain...turn it end
> for end and I bet it will be much better now... :)


Probably the correct answer. Look at the edge of the board as you would
before running it through a jointer and feed the board with the grain. I
suspect this particular lumber has an exaggerated grain direction when
viewed from the edge of the board.

DD

David

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 11:38 AM

Keith Hanlan wrote:
> I've been milling a lot of cherry and walnut lately and this morning
> decided that it was finally time to change the blades. I have a Ridgid
> 13" TP1300 and so the operation is a piece of cake. I verified that the
> blades were parallel and some initial passes with scrap cherry worked
> perfectly. However, when I went to plane down a long 5" board it
> started to chipout. I've never even seen chipout before with this tool
> and my immediate concern was that I somehow screwed up the blade
> replacement.
>
> I opened it back up again and checked everything - it all looks fine.
> This board isn't particulary different from any of the others and yet
> the chipout is much worse that one would expect with even birdseye
> maple.
>
> So, what do these symptoms suggest? Any ideas? Thanks for your help.
>
> Keith Hanlan
> Ottawa, Canada
>
symtoms suggest it's the particular board. I surface plane mostly red
oak and rarely have a problem. However, ONE ornery piece refused to
plane without severe chipout. I finally scrapped the piece and moved on.

Backbeveling the blades might help a bit, if you are so inclined. Have
you tried wetting the board?

dave

SP

"Steve Peterson"

in reply to "Keith Hanlan" on 24/07/2005 10:40 AM

24/07/2005 6:29 PM

Are you sure the new blades are sharp?

Steve

"Keith Hanlan" <[email protected]> wrote in message
news:[email protected]...
> I've been milling a lot of cherry and walnut lately and this morning
> decided that it was finally time to change the blades. I have a Ridgid
> 13" TP1300 and so the operation is a piece of cake. I verified that the
> blades were parallel and some initial passes with scrap cherry worked
> perfectly. However, when I went to plane down a long 5" board it
> started to chipout. I've never even seen chipout before with this tool
> and my immediate concern was that I somehow screwed up the blade
> replacement.
>
> I opened it back up again and checked everything - it all looks fine.
> This board isn't particulary different from any of the others and yet
> the chipout is much worse that one would expect with even birdseye
> maple.
>
> So, what do these symptoms suggest? Any ideas? Thanks for your help.
>
> Keith Hanlan
> Ottawa, Canada
>


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