CG

"Creamy Goodness"

26/02/2004 10:07 AM

Panel Sled

So I'm finally (I know, don't kill me) building my first panel sled after 7
years of wwing. I've found different plans on the web thanks to all of you,
and I've settled on a design for 2 sleds, one straight and one with a mitre.
I have a few questions though if ya don't mind.

1. Does it make sense to have 2 different sleds, one for large panels and
the other for smaller stuff? Idea being I'd like to have something really
large for helping with sheet goods. Not insanely large mind you.

2. If I make a large panel sled, is there anything I can do to the bottom
of the sled to make it slide easily on the TS?

--
[AGB] Creamy Goodness

"220, 221, whatever it takes"


This topic has 23 replies

CG

"Creamy Goodness"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 11:40 AM

Leon wrote:
> Its on its way.
>
> "Jerry Gilreath" <[email protected]> wrote in message
> news:Lpr%b.412274$xy6.2342964@attbi_s02...
>> I'd like to see that one myself. I only have the one for straight
>> panels.


mwrinken at comcast dot net

thanks Leon.

CG

"Creamy Goodness"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 11:40 AM

Jim wrote:
> What kind of saw do you have? I made a pretty slick sled for my
> grizzly contractors saw, but it isn't likely to work for any other
> kind since it uses the round rails to support a secondary
> guide/support.


Jet 10" Contractors saw.

cn

"codepath"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 9:41 AM

Also at Lee Valley:
25U04.01 UHMW Tape 1" x 18' $12.95

Good for putting on the bottom of the sled.


codepath



"Larry Jaques" <novalidaddress@di\/ersify.com> wrote in message
news:[email protected]...
> On Thu, 26 Feb 2004 19:24:50 GMT, Pat Barber
> <[email protected]> brought forth from the murky depths:
>
> >Miter sliders are the hot ticket...
> >
> >http://www.woodpeck.com/uhmwtmiterslide.html
> >
> >You will end up with more than two sleds...
> >
> >The real big one is a good idea for large plywood
> >panels and other stuff like that...
> >
> >A smaller one is also very handy....
> >
> >You will end up using sleds a LOT....and wonder what
> >the hell you were thinking earlier....
>
> A less expensive source is www.leevalley.com
> 46J90.15 UHMW strip 3/8 x 3/4 x 24" $3.95
> 46J90.16 UHMW strip 3/8 x 3/4 x 48" $6.95
>
> I ordered the 48" strip to use on a mitering sled.
>
> In my stock was some slippery (teflon) tape which I used
> on the runners of my large sled now. It works and holds
> up well if the mounting surface is perfectly smooth.
>
>
> .-.
> Life is short. Eat dessert first!
> ---
> http://diversify.com Comprehensive Website Development

Po

"Pounds on Wood"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 9:53 PM

Buildem out of melamine. They'll be slicker than snot on black ice.

--
********
Bill Pounds
http://www.billpounds.com


"Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
news:[email protected]...
> So I'm finally (I know, don't kill me) building my first panel sled after
7
> years of wwing. I've found different plans on the web thanks to all of
you,
> and I've settled on a design for 2 sleds, one straight and one with a
mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?
>
> --
> [AGB] Creamy Goodness
>
> "220, 221, whatever it takes"
>
>

PB

Pat Barber

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 7:24 PM

Miter sliders are the hot ticket...

http://www.woodpeck.com/uhmwtmiterslide.html

You will end up with more than two sleds...

The real big one is a good idea for large plywood
panels and other stuff like that...

A smaller one is also very handy....

You will end up using sleds a LOT....and wonder what
the hell you were thinking earlier....



Creamy Goodness wrote:

> So I'm finally (I know, don't kill me) building my first panel sled after 7
> years of wwing. I've found different plans on the web thanks to all of you,
> and I've settled on a design for 2 sleds, one straight and one with a mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?
>

Lr

"Leon"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 6:38 PM


"Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
news:[email protected]...
> So I'm finally (I know, don't kill me) building my first panel sled after
7
> years of wwing. I've found different plans on the web thanks to all of
you,
> and I've settled on a design for 2 sleds, one straight and one with a
mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.

ABSOLUTELY... One day you may want to cut compound miters. You will need a
sled opposite side of the blade tilt. I use 2 all the time.

>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?

If you sled is good and flat and you guide bar is straight, it should slide
easily but you can a coat of TopCote to the bottom of the sled and the top
of the saw.

Can you read AutoCAD drawings? DWG format. If so I can e-mail you BASIC
plans to a sled that will cut miters. I have not built the sled and feel
that it has its limitations but you could probably get some good ideas from
the drawing.

Jj

Jim

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 4:36 AM

What kind of saw do you have? I made a pretty slick sled for my grizzly
contractors saw, but it isn't likely to work for any other kind since it
uses the round rails to support a secondary guide/support.

BH

Bob Haar

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

28/02/2004 10:30 AM

On 2004/2/26 8:12 PM, "Mike Rinken" <mwrinken@nospam_comcast.net> wrote:

> Larry C in Auburn, WA wrote:

>
> I'm sure this has been covered a million times in the NG, but what Wax does
> everyone prefer?


I like a paste wax designed for floors, like the classic Johnson product. It
can be found in many stores in the floor care product section. Look for a
pure wax formulation.

Lr

"Leon"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 8:26 PM

Its on its way.

"Jerry Gilreath" <[email protected]> wrote in message
news:Lpr%b.412274$xy6.2342964@attbi_s02...
> I'd like to see that one myself. I only have the one for straight panels.
>

PB

Pat Barber

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 8:28 PM

I almost forgot, you NEED to look at this site:

http://home.earthlink.net/~kvaughn65j/jigs.html

This guys seriously knows his stuff...

Creamy Goodness wrote:


>
> Jet 10" Contractors saw.
>
>

LC

"Larry C in Auburn, WA"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 8:19 PM

I like the idea of a couple sizes for the sleds. I built a "medium"
sided one and I should really build a smaller to use most of the time.
I'm not sure how useful a sled would be for sheet goods. I guess it
depends on exactly what you mean by sheet goods. The extreme would be a
sled big enough for a 4x8 sheet which is obviously crazy so it depends
on how much of the sheet you need a sled for.

Never built a sled for mitres so can't comment.

I waxed the bottom of my sled including the tracks and it slides like
snot across the saw. The saw is also waxed of course.

--
Larry C in Auburn WA
"Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
news:[email protected]...
> So I'm finally (I know, don't kill me) building my first panel sled
after 7
> years of wwing. I've found different plans on the web thanks to all
of you,
> and I've settled on a design for 2 sleds, one straight and one with a
mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels
and
> the other for smaller stuff? Idea being I'd like to have something
really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the
bottom
> of the sled to make it slide easily on the TS?
>
> --
> [AGB] Creamy Goodness
>
> "220, 221, whatever it takes"
>
>

ER

"Eric Ryder"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 5:44 PM


"Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
news:[email protected]...
> So I'm finally (I know, don't kill me) building my first panel sled after
7
> years of wwing. I've found different plans on the web thanks to all of
you,
> and I've settled on a design for 2 sleds, one straight and one with a
mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?
>
> --
> [AGB] Creamy Goodness
>
> "220, 221, whatever it takes"
>
>

OT: consider a third for dados (just did that myself).

JG

"Jerry Gilreath"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 7:03 PM

I'd like to see that one myself. I only have the one for straight panels.

--
"Cartoons don't have any deep meaning.
They're just stupid drawings that give you a cheap laugh."
Homer Simpson
Jerry© The Phoneman®
"Leon" <[email protected]> wrote in message
news:73r%[email protected]...
>
> "Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
> news:[email protected]...
> > So I'm finally (I know, don't kill me) building my first panel sled
after
> 7
> > years of wwing. I've found different plans on the web thanks to all of
> you,
> > and I've settled on a design for 2 sleds, one straight and one with a
> mitre.
> > I have a few questions though if ya don't mind.
> >
> > 1. Does it make sense to have 2 different sleds, one for large panels
and
> > the other for smaller stuff? Idea being I'd like to have something
really
> > large for helping with sheet goods. Not insanely large mind you.
>
> ABSOLUTELY... One day you may want to cut compound miters. You will need
a
> sled opposite side of the blade tilt. I use 2 all the time.
>
> >
> > 2. If I make a large panel sled, is there anything I can do to the
bottom
> > of the sled to make it slide easily on the TS?
>
> If you sled is good and flat and you guide bar is straight, it should
slide
> easily but you can a coat of TopCote to the bottom of the sled and the top
> of the saw.
>
> Can you read AutoCAD drawings? DWG format. If so I can e-mail you BASIC
> plans to a sled that will cut miters. I have not built the sled and feel
> that it has its limitations but you could probably get some good ideas
from
> the drawing.
>
>

pp

patriarch

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

28/02/2004 1:43 AM

"Mike Rinken" <mwrinken@nospam_comcast.net> wrote in
news:gQw%b.68066$4o.87773@attbi_s52:

<snippage>
>
> I'm sure this has been covered a million times in the NG, but what Wax
> does everyone prefer?
>

Yes, it has been. The answer seems still to be Johnson's, or Butcher's, or
pretty much whatever your friendly, locally-owned and operated hardware
purveyor has on the shelf. Look for some blend with carnuba in it. One
can lasts a very long time.

Some of us even smear it on furniture now and then. Preferably over
environmentally safe, food-grade, hand padded, shellac.

Patriarch

Ba

B a r r y

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 6:53 PM

On Thu, 26 Feb 2004 10:07:40 -0700, "Creamy Goodness" <creamy at
agbf1942 dot com> wrote:


>1. Does it make sense to have 2 different sleds, one for large panels and
>the other for smaller stuff? Idea being I'd like to have something really
>large for helping with sheet goods. Not insanely large mind you.

Sure. I occasionally will build a new sled for a specific project, if
I don't have one that's suitable. Once you make one or two, you'll
see just how quickly they can go together.

I'll usually glue the runners to the panel at the end of a session,
leaving them in place on the saw overnight with weights sitting on
top. The next day, I can quickly screw on the front and back fences.
Not including glue drying, I can knock one out in about 30 minutes of
actual work.

Large architect's triangles are great for aligning the rear fence.

>2. If I make a large panel sled, is there anything I can do to the bottom
>of the sled to make it slide easily on the TS?

Shellac or wax will help it slide.

Barry

SM

"Stephen Meier"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 7:39 PM


"Pounds on Wood" <[email protected]> wrote in message
news:[email protected]...
> Buildem out of melamine. They'll be slicker than snot on black ice.

Do they make single sided melamine?

Personally I like to leave the top unfinished (raw plywood). It helps keep
the workpiece from shifting.

Wax for the bottom does it for me.

-s


CG

"Creamy Goodness"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 10:34 AM

Morris Dovey wrote:
> Creamy Goodness wrote:
>
>> So I'm finally (I know, don't kill me) building my first panel sled
>> after 7 years of wwing. I've found different plans on the web
>> thanks to all of you, and I've settled on a design for 2 sleds, one
>> straight and one with a mitre. I have a few questions though if ya
>> don't mind.
>>
>> 1. Does it make sense to have 2 different sleds, one for large
>> panels and the other for smaller stuff? Idea being I'd like to have
>> something really large for helping with sheet goods. Not insanely
>> large mind you.
>>
>> 2. If I make a large panel sled, is there anything I can do to the
>> bottom of the sled to make it slide easily on the TS?
>
> [1] Makes sense if they'll serve your needs (-:
>
> [2] How about UHMWPE guides to fit the miter slots and some
> "slick tape" strips to reduce friction with the table top?


Thought about using glides I saw at the BORG. they'll glide over anything
and hold up to 1600 pounds. But they also raise the panel 1/2 inch off the
TS and would slide off the edge when you push it forward (I don't have an
outfeed table, just rollers)

FK

"Frank Ketchum"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 6:07 PM

shellac the whole thing to make it stable and wax the underside and runners
in the miter slots. also wax your tablesaw top.


"Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
news:[email protected]...
> So I'm finally (I know, don't kill me) building my first panel sled after
7
> years of wwing. I've found different plans on the web thanks to all of
you,
> and I've settled on a design for 2 sleds, one straight and one with a
mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?
>
> --
> [AGB] Creamy Goodness
>
> "220, 221, whatever it takes"
>
>

Ba

B a r r y

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 11:08 PM

On Fri, 27 Feb 2004 17:44:44 -0500, "Eric Ryder"
<[email protected]> wrote:

>OT: consider a third for dados (just did that myself).

You could also create a swappable plate for the center 4" or so of the
sled. The same sled can then accept dado slotted plates, a standard
kerf plate, or miter plates.

Simply pick an easy to duplicate width, attach it to the bottom of the
front and rear fences with 4 recessed screws from the bottom (OUTSIDE
the possible blade kerf area) and you're good to go.

Barry

MR

"Mike Rinken"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 1:12 AM

Larry C in Auburn, WA wrote:
> I like the idea of a couple sizes for the sleds. I built a "medium"
> sided one and I should really build a smaller to use most of the time.
> I'm not sure how useful a sled would be for sheet goods. I guess it
> depends on exactly what you mean by sheet goods. The extreme would
> be a sled big enough for a 4x8 sheet which is obviously crazy so it
> depends on how much of the sheet you need a sled for.
>
> Never built a sled for mitres so can't comment.
>
> I waxed the bottom of my sled including the tracks and it slides like
> snot across the saw. The saw is also waxed of course.
>
>> So I'm finally (I know, don't kill me) building my first panel sled
>> after 7 years of wwing. I've found different plans on the web
>> thanks to all of you, and I've settled on a design for 2 sleds, one
>> straight and one with a mitre. I have a few questions though if ya
>> don't mind.
>>
>> 1. Does it make sense to have 2 different sleds, one for large
>> panels and the other for smaller stuff? Idea being I'd like to have
>> something really large for helping with sheet goods. Not insanely
>> large mind you.
>>
>> 2. If I make a large panel sled, is there anything I can do to the
>> bottom of the sled to make it slide easily on the TS?
>>
>> --
>> [AGB] Creamy Goodness
>>
>> "220, 221, whatever it takes"

I'm sure this has been covered a million times in the NG, but what Wax does
everyone prefer?

--

Mike

MD

Morris Dovey

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

26/02/2004 11:10 AM

Creamy Goodness wrote:

> So I'm finally (I know, don't kill me) building my first panel sled after 7
> years of wwing. I've found different plans on the web thanks to all of you,
> and I've settled on a design for 2 sleds, one straight and one with a mitre.
> I have a few questions though if ya don't mind.
>
> 1. Does it make sense to have 2 different sleds, one for large panels and
> the other for smaller stuff? Idea being I'd like to have something really
> large for helping with sheet goods. Not insanely large mind you.
>
> 2. If I make a large panel sled, is there anything I can do to the bottom
> of the sled to make it slide easily on the TS?

[1] Makes sense if they'll serve your needs (-:

[2] How about UHMWPE guides to fit the miter slots and some
"slick tape" strips to reduce friction with the table top?

--
Morris Dovey
DeSoto, Iowa USA

LJ

Larry Jaques

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 4:48 PM

On Thu, 26 Feb 2004 19:24:50 GMT, Pat Barber
<[email protected]> brought forth from the murky depths:

>Miter sliders are the hot ticket...
>
>http://www.woodpeck.com/uhmwtmiterslide.html
>
>You will end up with more than two sleds...
>
>The real big one is a good idea for large plywood
>panels and other stuff like that...
>
>A smaller one is also very handy....
>
>You will end up using sleds a LOT....and wonder what
>the hell you were thinking earlier....

A less expensive source is www.leevalley.com
46J90.15 UHMW strip 3/8 x 3/4 x 24" $3.95
46J90.16 UHMW strip 3/8 x 3/4 x 48" $6.95

I ordered the 48" strip to use on a mitering sled.

In my stock was some slippery (teflon) tape which I used
on the runners of my large sled now. It works and holds
up well if the mounting surface is perfectly smooth.


.-.
Life is short. Eat dessert first!
---
http://diversify.com Comprehensive Website Development

MR

"Mike Rinken"

in reply to "Creamy Goodness" on 26/02/2004 10:07 AM

27/02/2004 1:10 AM

Leon wrote:
> "Creamy Goodness" <creamy at agbf1942 dot com> wrote in message
> news:[email protected]...
>> So I'm finally (I know, don't kill me) building my first panel sled
>> after 7 years of wwing. I've found different plans on the web
>> thanks to all of you, and I've settled on a design for 2 sleds, one
>> straight and one with a mitre. I have a few questions though if ya
>> don't mind.
>>
>> 1. Does it make sense to have 2 different sleds, one for large
>> panels and the other for smaller stuff? Idea being I'd like to have
>> something really large for helping with sheet goods. Not insanely
>> large mind you.
>
> ABSOLUTELY... One day you may want to cut compound miters. You will
> need a sled opposite side of the blade tilt. I use 2 all the time.
>
>>
>> 2. If I make a large panel sled, is there anything I can do to the
>> bottom of the sled to make it slide easily on the TS?
>
> If you sled is good and flat and you guide bar is straight, it should
> slide easily but you can a coat of TopCote to the bottom of the sled
> and the top of the saw.
>
> Can you read AutoCAD drawings? DWG format. If so I can e-mail you
> BASIC plans to a sled that will cut miters. I have not built the
> sled and feel that it has its limitations but you could probably get
> some good ideas from the drawing.


hehe, that made me laugh. I've be a CADD user since AutoCAD release 2.5,
I'm an IT Manager at an architectural firm, and I used to be a CADD Manager.
Not that you needed to know all of that, but yes I can read a CADD file. I
LOVE desiging things in CADD and then building them.

Please email me at mwrinken at comcast dot net

If anyone wants, I just got done with a plan for mission style benches for
our new kitchen table.

--

Mike


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