WL

"Wade Lippman"

13/11/2003 1:21 AM

How to avoid chipping when routing end grain??!!

I am getting bad chip out when routing the ends on cabinet door frames.
I am getting really sick of it. I thought oak was bad, but now I am working
in walnut, and it is even worse.

I have tried hitting the end first, but that doesn't help.
Going real real real slow at the end does minimize it, but then it burns;
which is better than chipping, but not much.

I have thought of ganging the pieces and putting some scrap on the end, but
that seem dangerous because they don't have flat sides.

Any practical ideas? Thanks.


This topic has 11 replies

Wx

"Woodman"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 11:38 PM


"Wade Lippman" <[email protected]> wrote in message
news:[email protected]...
> I am getting bad chip out when routing the ends on cabinet door frames.
> I am getting really sick of it. I thought oak was bad, but now I am
working
> in walnut, and it is even worse.
>
> I have tried hitting the end first, but that doesn't help.
> Going real real real slow at the end does minimize it, but then it burns;
> which is better than chipping, but not much.
>
> I have thought of ganging the pieces and putting some scrap on the end,
but
> that seem dangerous because they don't have flat sides.
>
> Any practical ideas? Thanks.

In addition to the other suggestions posted already, make sure your router
bits themselves are kept sharp.
Dull bits = more chance of chipout.

--
Regards,

Dean Bielanowski
Editor,
Online Tool Reviews
http://www.onlinetoolreviews.com
------------------------------------------------------------
Latest 5 Reviews:
- Ryobi Reciprocating Saw
- Infinity Router Bits
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mm

"mel"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 11:31 AM

are you making multiple passes removing a little at a time?

WL

"Wade Lippman"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 1:45 PM


"mel" <[email protected]> wrote in message
news:[email protected]...
> are you making multiple passes removing a little at a time?
>
Yes, three passes for a 3/8x3/8 rabbet. Each pass tears. I guess I will
have to try a backer board!

JB

"J.B. Bobbitt"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 1:55 AM

Use a scrap backer-board. It should be same dimensions as workpiece.

See: http://www.patwarner.com/

Tons of info there.

-JBB

"Wade Lippman" <[email protected]> wrote in message
news:[email protected]...
> I am getting bad chip out when routing the ends on cabinet door frames.
> I am getting really sick of it. I thought oak was bad, but now I am
working
> in walnut, and it is even worse.
>
> I have tried hitting the end first, but that doesn't help.
> Going real real real slow at the end does minimize it, but then it burns;
> which is better than chipping, but not much.
>
> I have thought of ganging the pieces and putting some scrap on the end,
but
> that seem dangerous because they don't have flat sides.
>
> Any practical ideas? Thanks.
>
>

WL

"Wade Lippman"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

14/11/2003 2:21 AM

I didn't know what a climb cut was, so I did a google search. The first two
references said it is dangerous without a powerfeed.
Having tried it without knowing it had a name, guessing it might help, I
think I agree. I can easily picture the piece of wood flying into my face
pretty fast.
So, a backerboard...

"Preston Andreas" <[email protected]> wrote in message
news:[email protected]...
> I route the endgrain first. The pass down the next side takes away the
> chipping. Also, you can start with a climb cut on the end grain or use a
> backer board. Having a quality, sharp bit also helps a lot.
>
> Preston
> "Wade Lippman" <[email protected]> wrote in message
> news:[email protected]...
> > I am getting bad chip out when routing the ends on cabinet door frames.
> > I am getting really sick of it. I thought oak was bad, but now I am
> working
> > in walnut, and it is even worse.
> >
> > I have tried hitting the end first, but that doesn't help.
> > Going real real real slow at the end does minimize it, but then it
burns;
> > which is better than chipping, but not much.
> >
> > I have thought of ganging the pieces and putting some scrap on the end,
> but
> > that seem dangerous because they don't have flat sides.
> >
> > Any practical ideas? Thanks.
> >
> >
>
>

Cc

"CW"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 8:10 AM

Same here. Works well.
"Leon" <[email protected]> wrote in message
news:[email protected]...
> You can use a backer board to reinforce the end grain but I always start
at
> the end and route backwards a bit.
>

PA

"Preston Andreas"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

14/11/2003 1:27 AM

I route the endgrain first. The pass down the next side takes away the
chipping. Also, you can start with a climb cut on the end grain or use a
backer board. Having a quality, sharp bit also helps a lot.

Preston
"Wade Lippman" <[email protected]> wrote in message
news:[email protected]...
> I am getting bad chip out when routing the ends on cabinet door frames.
> I am getting really sick of it. I thought oak was bad, but now I am
working
> in walnut, and it is even worse.
>
> I have tried hitting the end first, but that doesn't help.
> Going real real real slow at the end does minimize it, but then it burns;
> which is better than chipping, but not much.
>
> I have thought of ganging the pieces and putting some scrap on the end,
but
> that seem dangerous because they don't have flat sides.
>
> Any practical ideas? Thanks.
>
>

BA

Bay Area Dave

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

14/11/2003 2:34 AM

climb cutting IS dangerous. I do it on purpose on the router table as a
trick I learned for easily doing dovetails. by marking all four pieces
of a drawer and keeping the same edge towards the router fence, you
don't have to be within a few thousandths of exact center when you
"center" the bit for adjusting the dovetail template. Just hold on for
dear life when climb cutting. I was doing that last night and this
morning. When I climb cut the pin boards I use a stop about 1/8" behind
the router bit to limit the cut. It would be much too dangerous without
the stop.

Wade Lippman wrote:

> I didn't know what a climb cut was, so I did a google search. The first two
> references said it is dangerous without a powerfeed.
> Having tried it without knowing it had a name, guessing it might help, I
> think I agree. I can easily picture the piece of wood flying into my face
> pretty fast.
> So, a backerboard...
>
> "Preston Andreas" <[email protected]> wrote in message
> news:[email protected]...
>
>>I route the endgrain first. The pass down the next side takes away the
>>chipping. Also, you can start with a climb cut on the end grain or use a
>>backer board. Having a quality, sharp bit also helps a lot.
>>
>>Preston
>>"Wade Lippman" <[email protected]> wrote in message
>>news:[email protected]...
>>
>>>I am getting bad chip out when routing the ends on cabinet door frames.
>>>I am getting really sick of it. I thought oak was bad, but now I am
>>
>>working
>>
>>>in walnut, and it is even worse.
>>>
>>>I have tried hitting the end first, but that doesn't help.
>>>Going real real real slow at the end does minimize it, but then it
>
> burns;
>
>>>which is better than chipping, but not much.
>>>
>>>I have thought of ganging the pieces and putting some scrap on the end,
>>
>>but
>>
>>>that seem dangerous because they don't have flat sides.
>>>
>>>Any practical ideas? Thanks.
>>>
>>>
>>
>>
>
>

nn

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 8:32 AM

As others suggest climb cut about an inch on end grain.

On Thu, 13 Nov 2003 13:45:09 GMT, "Wade Lippman"
<[email protected]> wrote:

>Yes, three passes for a 3/8x3/8 rabbet. Each pass tears. I guess I will
>have to try a backer board!

Pn

Phisherman

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 4:06 AM

On Thu, 13 Nov 2003 01:55:51 GMT, "J.B. Bobbitt"
<[email protected]> wrote:

>Use a scrap backer-board. It should be same dimensions as workpiece.
>

That's exactly how I'd do it. Setup might be time-consuming but no
chip out.

Lr

"Leon"

in reply to "Wade Lippman" on 13/11/2003 1:21 AM

13/11/2003 4:46 AM

You can use a backer board to reinforce the end grain but I always start at
the end and route backwards a bit.


"Wade Lippman" <[email protected]> wrote in message
news:[email protected]...
> I am getting bad chip out when routing the ends on cabinet door frames.
> I am getting really sick of it. I thought oak was bad, but now I am
working
> in walnut, and it is even worse.
>
> I have tried hitting the end first, but that doesn't help.
> Going real real real slow at the end does minimize it, but then it burns;
> which is better than chipping, but not much.
>
> I have thought of ganging the pieces and putting some scrap on the end,
but
> that seem dangerous because they don't have flat sides.
>
> Any practical ideas? Thanks.
>
>


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