mM

[email protected] (Mitch from NYC)

29/04/2004 9:12 AM

How to put threads on steel rod

I need to use steel rod on a gizmo I'm making. It needs to be smooth
along its length but the ends need to be threaded. I don't know what
lengths of rod I'll need but there will be enough different lengths
that I will need to cut it myself. What tool do I need to put threads
on the ends? How do I do this?

Thanks,
Mitch


This topic has 19 replies

DW

Doug Winterburn

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 4:42 PM

On Thu, 29 Apr 2004 09:12:17 -0700, Mitch from NYC wrote:

> I need to use steel rod on a gizmo I'm making. It needs to be smooth
> along its length but the ends need to be threaded. I don't know what
> lengths of rod I'll need but there will be enough different lengths that I
> will need to cut it myself. What tool do I need to put threads on the
> ends? How do I do this?
>
> Thanks,
> Mitch

Go to www.grizzly.com and search for "die"

-Doug

--
"A government that robs Peter to pay Paul can always
depend on the support of Paul." - George Bernard Shaw

tT

[email protected] (ToolMiser)

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 5:21 PM

Another method would be to cut the head off a bolt or threaded rod and weld it
to the unthreaded portion.

Just an idea.

LH

"Lowell Holmes"

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 12:55 PM

Or buy all thread rod. :-)
"ToolMiser" <[email protected]> wrote in message
news:[email protected]...
> Another method would be to cut the head off a bolt or threaded rod and
weld it
> to the unthreaded portion.
>
> Just an idea.

LH

"Lowell Holmes"

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 12:56 PM

Oops! Didn't see the smooth part. :-)

"Lowell Holmes" <[email protected]> wrote in message
news:[email protected]...
> Or buy all thread rod. :-)
> "ToolMiser" <[email protected]> wrote in message
> news:[email protected]...
> > Another method would be to cut the head off a bolt or threaded rod and
> weld it
> > to the unthreaded portion.
> >
> > Just an idea.
>
>

LL

Lazarus Long

in reply to Doug Winterburn on 29/04/2004 4:42 PM

30/04/2004 3:01 PM

On Thu, 29 Apr 2004 20:30:40 +0000 (UTC), John McCoy
<[email protected]> wrote:


>>
>> You can get a decent used South Bend metal lathe from almost any
>> school ripping the heart and soul out of a shop program. And since
>> we're looking at new tools anyway, may as well go for some
>> medium-sized iron.
>
>That's definately the way to go. That way you can use all manner of
>weird threads (1/2 - 40? 11tpi Acme?) and ensure no-one else wanders
>off with your stuff.
>
>John

I don't think that'll stop them from being taken, what it will do is
cause them to end up in the trash when the new "owner" can't find any
attachments to fit.

Vv

VRadin

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 6:25 PM

In article <[email protected]>, [email protected] says...
> ToolMiser <[email protected]> wrote:
> > Another method would be to cut the head off a bolt or threaded rod and weld it
> > to the unthreaded portion.
>
> Hmm, and excuse to buy a welder or an excuse to buy
> a tap and die set . . . decisions, decisions. ;-)
>
> Bill Ranck
> Blacksburg, Va.

You can get a decent used South Bend metal lathe from almost any school
ripping the heart and soul out of a shop program. And since we're
looking at new tools anyway, may as well go for some medium-sized iron.

Vic
Still looking for a place to put that South Bend ;-)

JM

John McCoy

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 8:30 PM

VRadin <[email protected]> wrote in
news:[email protected]:

> In article <[email protected]>, [email protected] says...
>> ToolMiser <[email protected]> wrote:
>> > Another method would be to cut the head off a bolt or threaded rod
>> > and weld it to the unthreaded portion.
>>
>> Hmm, and excuse to buy a welder or an excuse to buy
>> a tap and die set . . . decisions, decisions. ;-)
>>
>> Bill Ranck
>> Blacksburg, Va.
>
> You can get a decent used South Bend metal lathe from almost any
> school ripping the heart and soul out of a shop program. And since
> we're looking at new tools anyway, may as well go for some
> medium-sized iron.

That's definately the way to go. That way you can use all manner of
weird threads (1/2 - 40? 11tpi Acme?) and ensure no-one else wanders
off with your stuff.

John

r

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 6:05 PM

ToolMiser <[email protected]> wrote:
> Another method would be to cut the head off a bolt or threaded rod and weld it
> to the unthreaded portion.

Hmm, and excuse to buy a welder or an excuse to buy
a tap and die set . . . decisions, decisions. ;-)

Bill Ranck
Blacksburg, Va.

DH

Dave Hinz

in reply to Doug Winterburn on 29/04/2004 4:42 PM

29/04/2004 6:29 PM

On Thu, 29 Apr 2004 18:05:41 +0000 (UTC), [email protected] <[email protected]> wrote:
> ToolMiser <[email protected]> wrote:
>> Another method would be to cut the head off a bolt or threaded rod and weld it
>> to the unthreaded portion.
>
> Hmm, and excuse to buy a welder or an excuse to buy
> a tap and die set . . . decisions, decisions. ;-)

The die would be the way to do it in this case, but no reason
to not also buy the welder.

If you don't plan to use taps & dies often, or even if you do,
I'd suggest buying a _good_ die for this purpose, rather than
getting an entire set of less-than-fantastic tools. My dad,
well, he shops for price sometimes. I borrowed a die from him for
a size I happened not to have, and it was literally unusable
(and it came in a set bought at the BORG). It was off-center,
the teeth were different sizes and profiles, and there was no
lead-in taper so it was impossible to start unless I tapered the
shaft. With a real die, it was a 30 second job, with the one
from the BORG it was an impossible one. Not specifically a
Home Depot issue, but more a "avoid cheap tools in this instance"
kind of warning.

Dave Hinz



b

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 2:40 PM

On 29 Apr 2004 16:17:37 GMT, Dave Hinz <[email protected]> wrote:

>On 29 Apr 2004 09:12:17 -0700, Mitch from NYC <[email protected]> wrote:
>> I need to use steel rod on a gizmo I'm making. It needs to be smooth
>> along its length but the ends need to be threaded. I don't know what
>> lengths of rod I'll need but there will be enough different lengths
>> that I will need to cut it myself. What tool do I need to put threads
>> on the ends? How do I do this?
>
>You want a "die", which kind of looks like a nut, but has sharpened teeth
>to cut the thread. Use cutting fluid (motor oil works in a pinch) to
>keep things lubricated, & just thread it on.

remember to back the die off to clear out the chips frequently. like
every quarter turn or so.



> A good hardware store
>should have an assortment and be able to advise you what thread you
>should use for your application.
>
>Dave "...has a metalworking shop as well" Hinz

fh

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

30/04/2004 3:51 PM

[email protected] wrote in message news:<[email protected]>...
> Edwin Pawlowski <[email protected]> wrote:
>
> > "Mitch from NYC" <[email protected]> wrote in message ...
> > > What tool do I need to put threads
> > > on the ends? How do I do this?
>
> > No tools needed. You take the rod to work with you. Take a couple of
> > coffees down to the maintenance guys and ask them if it can be done. They
> > will say sure, how long do you want the thread? Tell them. Pick it up ten
> > minutes later.
>
> > No icky cutting oils, no expense for a tool that you will never use again.
>
> Ha! Reminds me of the days when I worked for a research department
> at the university. They had a machine shop and two machinists who's
> job it was to make up fixtures and gadgets for experiments. I needed
> a drill bit one day to put a hole in some aluminum diamond plate
> on an instrument truck. Went in to the shop to ask the machinist for
> a drill bit. He asked what it was for and then proceded to regrind
> the profile of the bit to work better in aluminum. Those guys were
> amazing. They would have had no problem cutting threads on round stock
> to any pitch and length needed, and would have had chamfered
> the end of the thread slightly to make starting the nut easier, and
> probably a couple other nice touches I might or might not notice.
>
> Bill Ranck
> Blacksburg, Va.

Similar experience, only the shop had 4-5 guys on staff and I was a
grad student. I approached things a little differently: I always
asked HOW they would recommend doing something. The pro's were
always interested in teaching if you were willing to learn. Very few
people can come up with custom equipment designs as screwed up as
physicists who haven't spent time making their own parts.

The department also had a reasonably well stocked shop for student use
-- basically old but sound machines with nary a digital readout to be
found. Learned a lot of design by doing my own machining. Of all
the things in grad school time spent in the shop is probably what I
miss the most. Since the current choice is working in wood I don't
have room for metal tools.

hex
-30-

P.S. to keep this at least marginally on topic:
to the OP -- go get a die. If you haven't experience with a die, then
the posts elsewhere in this thread about cutting threads on a lathe
are a little far off. It's not all that hard to cut threads with a
good lathe, but still significantly harder than cutting threads with a
die.

Gj

Grandpa

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 8:23 PM

You've already heard about what tool to use. You might also consider
using a bolt of the proper length, cut off the head, then thread the
unthreaded end. End result, a smooth shank thats threaded on both ends
and of sufficient strength (probably) for the project at hand. Cheaper
than buying unthreaded rod and stronger too.

Mitch from NYC wrote:
> I need to use steel rod on a gizmo I'm making. It needs to be smooth
> along its length but the ends need to be threaded. I don't know what
> lengths of rod I'll need but there will be enough different lengths
> that I will need to cut it myself. What tool do I need to put threads
> on the ends? How do I do this?
>
> Thanks,
> Mitch

EP

"Edwin Pawlowski"

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 7:37 PM


"Mitch from NYC" <[email protected]> wrote in message ...
> What tool do I need to put threads
> on the ends? How do I do this?
>
> Thanks,
> Mitch

No tools needed. You take the rod to work with you. Take a couple of
coffees down to the maintenance guys and ask them if it can be done. They
will say sure, how long do you want the thread? Tell them. Pick it up ten
minutes later.

No icky cutting oils, no expense for a tool that you will never use again.
Ed

DH

Dave Hinz

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 4:17 PM

On 29 Apr 2004 09:12:17 -0700, Mitch from NYC <[email protected]> wrote:
> I need to use steel rod on a gizmo I'm making. It needs to be smooth
> along its length but the ends need to be threaded. I don't know what
> lengths of rod I'll need but there will be enough different lengths
> that I will need to cut it myself. What tool do I need to put threads
> on the ends? How do I do this?

You want a "die", which kind of looks like a nut, but has sharpened teeth
to cut the thread. Use cutting fluid (motor oil works in a pinch) to
keep things lubricated, & just thread it on. A good hardware store
should have an assortment and be able to advise you what thread you
should use for your application.

Dave "...has a metalworking shop as well" Hinz

r

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 4:19 PM

Mitch from NYC <[email protected]> wrote:
> I need to use steel rod on a gizmo I'm making. It needs to be smooth
> along its length but the ends need to be threaded. I don't know what
> lengths of rod I'll need but there will be enough different lengths
> that I will need to cut it myself. What tool do I need to put threads
> on the ends? How do I do this?

You need a die. It's the compliment to a tap. You can
buy individual dies, and a separate handle to mount it in,
at a hardware store. Most standard thread pitches are
readily available. You can also buy tap and die sets.
This might be more economical if you have need for more
than one size thread.

Bill Ranck
Blacksburg, Va.

r

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 8:09 PM

Edwin Pawlowski <[email protected]> wrote:

> "Mitch from NYC" <[email protected]> wrote in message ...
> > What tool do I need to put threads
> > on the ends? How do I do this?

> No tools needed. You take the rod to work with you. Take a couple of
> coffees down to the maintenance guys and ask them if it can be done. They
> will say sure, how long do you want the thread? Tell them. Pick it up ten
> minutes later.

> No icky cutting oils, no expense for a tool that you will never use again.

Ha! Reminds me of the days when I worked for a research department
at the university. They had a machine shop and two machinists who's
job it was to make up fixtures and gadgets for experiments. I needed
a drill bit one day to put a hole in some aluminum diamond plate
on an instrument truck. Went in to the shop to ask the machinist for
a drill bit. He asked what it was for and then proceded to regrind
the profile of the bit to work better in aluminum. Those guys were
amazing. They would have had no problem cutting threads on round stock
to any pitch and length needed, and would have had chamfered
the end of the thread slightly to make starting the nut easier, and
probably a couple other nice touches I might or might not notice.

Bill Ranck
Blacksburg, Va.

DH

Dave Hinz

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 8:11 PM

On Thu, 29 Apr 2004 19:37:43 GMT, Edwin Pawlowski <[email protected]> wrote:
>
> No tools needed. You take the rod to work with you. Take a couple of
> coffees down to the maintenance guys and ask them if it can be done. They
> will say sure, how long do you want the thread? Tell them. Pick it up ten
> minutes later.

Good point. Food and/or drink is always a valuable tool for such
situations.

> No icky cutting oils, no expense for a tool that you will never use again.

But...must...buy...tools... I'm not sure how to mentally arrange this.
Clever approach vs. new tools. I thought "buy 'em all" was the
general advice here?

Dave Hinz

MG

"Mike G"

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

29/04/2004 8:22 PM

You buy a tap and die set.

--
Mike G.
[email protected]
Heirloom Woods
www.heirloom-woods.net
"Mitch from NYC" <[email protected]> wrote in message
news:[email protected]...
> I need to use steel rod on a gizmo I'm making. It needs to be smooth
> along its length but the ends need to be threaded. I don't know what
> lengths of rod I'll need but there will be enough different lengths
> that I will need to cut it myself. What tool do I need to put threads
> on the ends? How do I do this?
>
> Thanks,
> Mitch

Pn

Phisherman

in reply to [email protected] (Mitch from NYC) on 29/04/2004 9:12 AM

30/04/2004 6:58 PM

On 29 Apr 2004 09:12:17 -0700, [email protected] (Mitch from
NYC) wrote:

>I need to use steel rod on a gizmo I'm making. It needs to be smooth
>along its length but the ends need to be threaded. I don't know what
>lengths of rod I'll need but there will be enough different lengths
>that I will need to cut it myself. What tool do I need to put threads
>on the ends? How do I do this?
>
>Thanks,
>Mitch


A "die" will cut threads on bar stock. Use cutting oil.


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