On Thu, 26 Apr 2012 20:03:59 -0500, "sal" <[email protected]> wrote:
>Hi. woodies how hard would swinging louvered cafe doors be to make? I have a
>router and the basic handtools chisels etc. I tried to buy them local but
>they had to be custom made so I thought I would take a crack at them.
Make sure you find all the little templates and jigs people have been
designing for them over the years, Sal. It takes away some of the
Tediousity(tmLJ) of building them. Googlem up!
For hinges, try
http://www.leevalley.com/US/hardware/page.aspx?p=46438&cat=3,41241
--
Believe nothing.
No matter where you read it,
Or who said it,
Even if I have said it,
Unless it agrees with your own reason
And your own common sense.
-- Buddha
sal wrote:
> Hi. woodies how hard would swinging louvered cafe doors be to make? I
> have a router and the basic handtools chisels etc. I tried to buy
> them local but they had to be custom made so I thought I would take a
> crack at them.
> Sal
Well - I built louvered partitions in the past, and I would not consider
them hard - more tedious. Pretty straight forward, really.
--
-Mike-
[email protected]
On Thursday, April 26, 2012 6:03:59 PM UTC-7, sal wrote:
> Hi. woodies how hard would swinging louvered cafe doors be to make? I have a
> router and the basic handtools chisels etc. I tried to buy them local but
> they had to be custom made so I thought I would take a crack at them.
>
> Sal
Rockler (and others) have louver bits, and louver guide templates for doing the mortises. Especially the mortise guide is helpful. They even have a faux louver bit that lets you use solid slats and each represents three louvers.
On Fri, 27 Apr 2012 06:17:39 -0500, "sal" <[email protected]> wrote:
>Thanks for the info guys . I thought I might need some type of jig.
That depends on how difficult a design you use. An adjustable mitre
saw that can cut repeatable angles is basically all you need. Yes,
it's a little more expensive that a jig, but it's much more capable
for future projects than a jig could ever be.
http://www.leevalley.com/en/wood/page.aspx?p=32927&cat=1,42884,43836
"dadiOH" <[email protected]> wrote in message
news:[email protected]...
> sal wrote:
>> Hi. woodies how hard would swinging louvered cafe doors be to make? I
>> have a router and the basic handtools chisels etc. I tried to buy
>> them local but they had to be custom made so I thought I would take a
>> crack at them.
>
> Got a table or radial saw? If so it's not all that hard. If you don't,
> it would be.
>
> Forgetting the louvers for a moment, the door frames are made like any
> other door frame. IIRC, the louvers are normally at 60 degrees. If you
> can live with 45 degrees - I do - the louvers can be easy too. Here's
> what I do...
>
> 1. Make the door frames 1 1/4" thick.
>
> 2. Rout or saw a 1" wide by 1/2" deep rabbet on the back side of the
> stiles where the louvers are going to go. The rabbet can be more than
> 1/2" if desired but the width must be 1".
>
> 3. Take two pieces of wood 1" x the depth of the above rabbet and rout or
> saw 1/4" X 1/4" kerfs across them at a 45 degree angle. Space the kerfs
> as you want the louvers to be. Don't forget that you need a right hand
> and a left hand strip for each door.
>
> 4. Rip off 1/4" strips from a board at 45 degrees. The board must be
> exactly 3/4" thick; if it is, the strips will exactly fit in the kerfs
> made in #3. The louver edges will be sharp, ease them slightly.
>
> 5. Mount the strips from #3 in the stile rabbets and insert the louvers.
>
> 6. Attach 1/4" x 5/8" +- molding on the back of the door to cover the
> pieces from #3.
>
>
>
>
> --
>
> dadiOH
> ____________________________
>
> dadiOH's dandies v3.06...
> ...a help file of info about MP3s, recording from
> LP/cassette and tips & tricks on this and that.
> Get it at http://mysite.verizon.net/xico
>
> Tks. for the plan dadiOH I'll give it a go.
Sal
>
In article <%[email protected]>, [email protected] says...
>
> Hi. woodies how hard would swinging louvered cafe doors be to make? I have a
> router and the basic handtools chisels etc. I tried to buy them local but
> they had to be custom made so I thought I would take a crack at them.
Mainly have to cut lots and lots and lots of diagonal cuts. You'll need
to make a jig. Google "louvered door jig" and you'll find several
options. If you don't mind spending 25 bucks there's a New Yankee
Workshop episode on this. <http://www.newyankee.com/index.php?id=53
#ecwid:category=1855073&mode=product&product=7916664>.
On Apr 26, 9:03=A0pm, "sal" <[email protected]> wrote:
> Hi. woodies how hard would swinging louvered cafe doors be to make? I hav=
e a
> router and the basic handtools chisels etc. I tried to buy them local but
> they had to be custom made so I thought I would take a crack at them.
>
> Sal
Looks like Rockler knew you wanted to make these and have something
for you.
http://woodworking.rockler.com/nav/cat1/hand-tools-and-shop-accessories/cat=
2/hand-tools-and-shop-accessories_rockler-shutter-system-build-your-own-shu=
tters/0
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sal wrote:
> Hi. woodies how hard would swinging louvered cafe doors be to make? I
> have a router and the basic handtools chisels etc. I tried to buy
> them local but they had to be custom made so I thought I would take a
> crack at them.
Got a table or radial saw? If so it's not all that hard. If you don't, it
would be.
Forgetting the louvers for a moment, the door frames are made like any other
door frame. IIRC, the louvers are normally at 60 degrees. If you can live
with 45 degrees - I do - the louvers can be easy too. Here's what I do...
1. Make the door frames 1 1/4" thick.
2. Rout or saw a 1" wide by 1/2" deep rabbet on the back side of the stiles
where the louvers are going to go. The rabbet can be more than 1/2" if
desired but the width must be 1".
3. Take two pieces of wood 1" x the depth of the above rabbet and rout or
saw 1/4" X 1/4" kerfs across them at a 45 degree angle. Space the kerfs as
you want the louvers to be. Don't forget that you need a right hand and a
left hand strip for each door.
4. Rip off 1/4" strips from a board at 45 degrees. The board must be
exactly 3/4" thick; if it is, the strips will exactly fit in the kerfs made
in #3. The louver edges will be sharp, ease them slightly.
5. Mount the strips from #3 in the stile rabbets and insert the louvers.
6. Attach 1/4" x 5/8" +- molding on the back of the door to cover the pieces
from #3.
--
dadiOH
____________________________
dadiOH's dandies v3.06...
...a help file of info about MP3s, recording from
LP/cassette and tips & tricks on this and that.
Get it at http://mysite.verizon.net/xico
sal wrote:
> "dadiOH" <[email protected]> wrote in message
> news:[email protected]...
>> sal wrote:
>>> Hi. woodies how hard would swinging louvered cafe doors be to make?
>>> I have a router and the basic handtools chisels etc. I tried to buy
>>> them local but they had to be custom made so I thought I would take
>>> a crack at them.
>>
>> Got a table or radial saw? If so it's not all that hard. If you
>> don't, it would be.
>>
>> Forgetting the louvers for a moment, the door frames are made like
>> any other door frame. IIRC, the louvers are normally at 60 degrees.
>> If you can live with 45 degrees - I do - the louvers can be easy
>> too. Here's what I do...
>>
>> 1. Make the door frames 1 1/4" thick.
>>
>> 2. Rout or saw a 1" wide by 1/2" deep rabbet on the back side of the
>> stiles where the louvers are going to go. The rabbet can be more
>> than 1/2" if desired but the width must be 1".
>>
>> 3. Take two pieces of wood 1" x the depth of the above rabbet and
>> rout or saw 1/4" X 1/4" kerfs across them at a 45 degree angle. Space the
>> kerfs as you want the louvers to be. Don't forget that
>> you need a right hand and a left hand strip for each door.
>>
>> 4. Rip off 1/4" strips from a board at 45 degrees. The board must be
>> exactly 3/4" thick; if it is, the strips will exactly fit in the
>> kerfs made in #3. The louver edges will be sharp, ease them
>> slightly. 5. Mount the strips from #3 in the stile rabbets and insert the
>> louvers. 6. Attach 1/4" x 5/8" +- molding on the back of the door to
>> cover the
>> pieces from #3.
>>
>>
>>
>>
>> --
>>
>> dadiOH
>> ____________________________
>>
>> dadiOH's dandies v3.06...
>> ...a help file of info about MP3s, recording from
>> LP/cassette and tips & tricks on this and that.
>> Get it at http://mysite.verizon.net/xico
>>
>> Tks. for the plan dadiOH I'll give it a go.
One correction: the width of the rabbet and the piece into which the louver
slots are cut should be 1 1/16 rather than 1". That's because the louvers -
cut from 3/4" stock - will be 1.06 wide...a hair under 1 1/16.
--
dadiOH
____________________________
dadiOH's dandies v3.06...
...a help file of info about MP3s, recording from
LP/cassette and tips & tricks on this and that.
Get it at http://mysite.verizon.net/xico
Thanks for the info guys . I thought I might need some type of jig.
Sal
"J. Clarke" <[email protected]> wrote in message
news:[email protected]...
> In article <%[email protected]>, [email protected] says...
>>
>> Hi. woodies how hard would swinging louvered cafe doors be to make? I
>> have a
>> router and the basic handtools chisels etc. I tried to buy them local but
>> they had to be custom made so I thought I would take a crack at them.
>
> Mainly have to cut lots and lots and lots of diagonal cuts. You'll need
> to make a jig. Google "louvered door jig" and you'll find several
> options. If you don't mind spending 25 bucks there's a New Yankee
> Workshop episode on this. <http://www.newyankee.com/index.php?id=53
> #ecwid:category=1855073&mode=product&product=7916664>.
>