I have some ideas on this, but I suspect there's better ones out
there. So...
I have to deal with this kitchen countertop that had a hot pot set on
it at least once. It burned thru the formica in spots (a fair number
of spots, though not large ones) and I thought about inlaying a
butcher block cutting board in the area of the burn. Routing out the
space for the board and dropping it in.
Two questions:
1)
Any other ideas on how to deal with this burned area (no, I don't want
to replace the entire counter or reformica the entire counter), like a
special touch up paint, etc.? Creativity is lacking on my part here
as I just want to get the project out of my hair.
2)
What's the best way to make a template or whatever to route a precise
fit for the cutting board, stiff enough that clamping it to the
counter only at the front (sliding the counter forward to be able to
clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
routing. Again, I have ideas, but...
Alternatively/additionally, any ideas for creative methods for dealing
with the interface between the cutting board edge and countertop edge
once the board is dropped in place (e.g. if I'm a wee bit off on the
routing template...)?
Hope this makes sense (I'm not quite awake/aware yet, and probably
won't be til tomorrow...).
Thanx
REnata
Will you just apply the tile to the surface or will you try to recess it
some? I think this is a very cool idea and think that I may try something
similar in our kitchen.
I'd love to see what you come up with.
SteveP.
"Renata" <[email protected]> wrote in message
news:[email protected]...
> Thank you all for some great ideas. Project being what it is, I think
> I'm gonna go with tile (ceramic or granite), since that'll be
> simplest. But, I'm gonna save some of the suggestions for future use.
>
> Thanx!
> Renata
>
> On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
> wrote:
>
> >I have some ideas on this, but I suspect there's better ones out
> >there. So...
> >
> >I have to deal with this kitchen countertop that had a hot pot set on
> >it at least once. It burned thru the formica in spots (a fair number
> >of spots, though not large ones) and I thought about inlaying a
> >butcher block cutting board in the area of the burn. Routing out the
> >space for the board and dropping it in.
>
> -snip-
>
> >Thanx
> >REnata
>
Thanks for the update.
SteveP.
"Renata" <[email protected]> wrote in message
news:[email protected]...
> I did recess it. Boy oh boy, did the router make one heck of a mess.
>
> Bought one 12x12 marble tile that kinda went witht he color scheme of
> the kitchen. Even found grout that was harmonious. Routed out the
> area for tile plus grout, applied thinset, set the tile, then grouted
> (a bit later) around the edges. It juts up just a bit. Looks ok, but
> unfortunately, in my haste to hit the road I forgot about taking a
> picture.
>
> Wasn't all that difficult, though you gotta remember to plan the
> routing in such a way that the router has a base to stay on (i.e.
> route methodically from one end to the other rather than randomly).
> And, the kitchen sink kept getting in the way as I tried to position
> the router guide I'd made.
>
> I'd also suggest trying a bunch of 6x6 tiles and comparing the look
> w/one 12x12, etc.
>
>
>
> On Fri, 9 Jul 2004 10:29:43 -0400, "Steven P"
> <[email protected]> wrote:
>
> >Will you just apply the tile to the surface or will you try to recess it
> >some? I think this is a very cool idea and think that I may try
something
> >similar in our kitchen.
> >
> >I'd love to see what you come up with.
> >
> >SteveP.
> >
> >"Renata" <[email protected]> wrote in message
> >news:[email protected]...
> >> Thank you all for some great ideas. Project being what it is, I think
> >> I'm gonna go with tile (ceramic or granite), since that'll be
> >> simplest. But, I'm gonna save some of the suggestions for future use.
> >>
> >> Thanx!
> >> Renata
> >>
> >> On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
> >> wrote:
> >>
> >> >I have some ideas on this, but I suspect there's better ones out
> >> >there. So...
> >> >
> >> >I have to deal with this kitchen countertop that had a hot pot set on
> >> >it at least once. It burned thru the formica in spots (a fair number
> >> >of spots, though not large ones) and I thought about inlaying a
> >> >butcher block cutting board in the area of the burn. Routing out the
> >> >space for the board and dropping it in.
> >>
> >> -snip-
> >>
> >> >Thanx
> >> >REnata
> >>
> >
>
Renata <[email protected]> wrote in message news:<[email protected]>...
> I have some ideas on this, but I suspect there's better ones out
> there. So...
>
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
>
> Two questions:
>
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
>
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
>
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
>
> Thanx
> REnata
Cut a hole out of the counter top using a jig saw, much like you cut
out a sink opening. Trace around the cutting board and then trace
inside that line about a 1/4" inch. Cut that out with a jig saw.
For the cutting board, assuming it's 3/4" thick, run all the edges of
the cutting board through a jointer taking 3/8" x 3/8" out of a
corner. Drop in the cutting board into the counter top, should fit in
there just right.
Hey! I 'tole' you I wuz half asleep. Language skills were obviously
still in bed.
My early start to get back to MD got waylaid by the amount of last
minute crap I had to take care of in PA. Had to drive thru a nasty
storm, got in at 1AM, woke up at 5AM. Coffee NOT ready at work.
Brain just wasn't too interested in waking up, in spite of my
insistence to the contrary. Normally there's about a one hour delay,
but mornings are the best for me too.
The clear,crisp air (a rarity for Washington in summer) this morn made
ever so hard to drag myself in to work... Hmm, maybe I'll sneak out
early ;-)
Renata
On Thu, 08 Jul 2004 18:49:18 -0700, Larry Jaques
<novalidaddress@di\/ersify.com> wrote:
>On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
>calmly ranted:
>
>>I have some ideas on this, but I suspect there's better ones out
>>there. So...
>
>There is? </English Teacher mode>
>
>
-snip-
>
>
>>Hope this makes sense (I'm not quite awake/aware yet, and probably
>>won't be til tomorrow...).
>
>I've never understood that. I'm about 95% awake by the time
>my feet hit the floor, and mornings are my best time. (My body
>hasn't had time to get tired yet and after the ten minutes of
>arthritic creakiness, I'm pretty much good to go.)
>
>
> -------------------------------------------
> Crapsman tools are their own punishment
>http://diversify.com Comprehensive Website Design
>======================================================
On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
calmly ranted:
>I have some ideas on this, but I suspect there's better ones out
>there. So...
There is? </English Teacher mode>
>I have to deal with this kitchen countertop that had a hot pot set on
>it at least once. It burned thru the formica in spots (a fair number
>of spots, though not large ones) and I thought about inlaying a
>butcher block cutting board in the area of the burn. Routing out the
>space for the board and dropping it in.
>
>Two questions:
>
>1)
>Any other ideas on how to deal with this burned area (no, I don't want
>to replace the entire counter or reformica the entire counter), like a
>special touch up paint, etc.? Creativity is lacking on my part here
>as I just want to get the project out of my hair.
How about gluin' & screwin' (from the bottom) a cutting board
on top of the counter with a bead of clear sillycone 'round 'er?
Glue down a thin cork hotpad area instead of a cutting board?
>2)
>What's the best way to make a template or whatever to route a precise
>fit for the cutting board, stiff enough that clamping it to the
>counter only at the front (sliding the counter forward to be able to
>clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
>routing. Again, I have ideas, but...
Since you're cutting out the center, screw a template onto the
bad portion of the counter, then rout around it with a pattern
bit. Hotglue some plates on the bottom to hold the cutout if
you want to go all the way through.
>Alternatively/additionally, any ideas for creative methods for dealing
>with the interface between the cutting board edge and countertop edge
>once the board is dropped in place (e.g. if I'm a wee bit off on the
>routing template...)?
Cut another bit (1/4"?) of contrasting wood inlay to go around it.
That'll only work once, and the "bullseye" look would begin at the
second strip. ;)
>Hope this makes sense (I'm not quite awake/aware yet, and probably
>won't be til tomorrow...).
I've never understood that. I'm about 95% awake by the time
my feet hit the floor, and mornings are my best time. (My body
hasn't had time to get tired yet and after the ten minutes of
arthritic creakiness, I'm pretty much good to go.)
-------------------------------------------
Crapsman tools are their own punishment
http://diversify.com Comprehensive Website Design
======================================================
I tried to send a response directly to the author, but it bounced...
Here was my suggestion:
You might consider not having the cutting board surface flush with the
counter top.
Router a socket/cut-out in the counter top, then make the cutting board
slightly larger than the cut out. Router the edge of the cutting board with
an overlap that sits on the counter top when dropped into the cut out, such
that the cutting board is a quarter inch or so above the counter. Do not
glue the cutting board down.
The overlap would prevent food, etc. from getting into the interface. In
addition, the cutting board could be removed from its socket for more
vigorous cleaning (or replacement) if/when required.
"patriarch [email protected]>" <<patriarch> wrote in message
news:[email protected]...
> Renata <[email protected]> wrote in
> news:[email protected]:
>
> > I have some ideas on this, but I suspect there's better ones out
> > there. So...
> <snip>
> > 2)
> > What's the best way to make a template or whatever to route a precise
> > fit for the cutting board, stiff enough that clamping it to the
> > counter only at the front (sliding the counter forward to be able to
> > clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> > routing. Again, I have ideas, but...
> <snip>
>
> How about making the template such that the outside frame is secured to a
> middle piece (think a sideways letter 'H', perhaps) which is then secured
> to the formica with a couple of screws in the area to be 'wasted'. Then
> pattern route.
>
> Will the formica be cut all the way through? If so, think 'sink cutout',
> and support the board from underneath with cleats. A hole drilled, or
> plunge cut, then you have a place to clamp your template.
>
> Or not. But there are a lot of ways to do this, and you've probably
> thought of three more since you wrote your note. From what I've seen of
> your work here, you've figured out lots of good answers...
>
> Patriarch
In article <[email protected]>,
[email protected] says...
> I have some ideas on this, but I suspect there's better ones out
> there. So...
>
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
>
> Two questions:
>
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
>
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
>
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
>
> Thanx
> REnata
>
Carpet tape will hold a template nicely
--
MikeG
Heirloom Woods
www.heirloom-woods.net
[email protected]
Renata <[email protected]> wrote in
news:[email protected]:
> I have some ideas on this, but I suspect there's better ones out
> there. So...
<snip>
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
<snip>
How about making the template such that the outside frame is secured to a
middle piece (think a sideways letter 'H', perhaps) which is then secured
to the formica with a couple of screws in the area to be 'wasted'. Then
pattern route.
Will the formica be cut all the way through? If so, think 'sink cutout',
and support the board from underneath with cleats. A hole drilled, or
plunge cut, then you have a place to clamp your template.
Or not. But there are a lot of ways to do this, and you've probably
thought of three more since you wrote your note. From what I've seen of
your work here, you've figured out lots of good answers...
Patriarch
"Sid Wood" <[email protected]> wrote in
news:[email protected]:
> I tried to send a response directly to the author, but it bounced...
>
> Here was my suggestion:
>
> You might consider not having the cutting board surface flush with the
> counter top.
>
> Router a socket/cut-out in the counter top, then make the cutting
> board slightly larger than the cut out. Router the edge of the cutting
> board with an overlap that sits on the counter top when dropped into
> the cut out, such that the cutting board is a quarter inch or so above
> the counter. Do not glue the cutting board down.
>
> The overlap would prevent food, etc. from getting into the interface.
> In addition, the cutting board could be removed from its socket for
> more vigorous cleaning (or replacement) if/when required.
>
> "patriarch [email protected]>" <<patriarch> wrote in
> message news:[email protected]...
>> Renata <[email protected]> wrote in
>> news:[email protected]:
>>
>> > I have some ideas on this, but I suspect there's better ones out
>> > there. So...
>> <snip>
>> > 2)
>> > What's the best way to make a template or whatever to route a
>> > precise fit for the cutting board, stiff enough that clamping it to
>> > the counter only at the front (sliding the counter forward to be
>> > able to clamp at 4 corners vs. 2 isn't feasible) will preclude
>> > movement while routing. Again, I have ideas, but...
>> <snip>
>>
I read some of the other responses, and had this thought: Why not just sit
the cutting board/butcher block ON the laminate surface, maybe on soft
plastic feet? Sort of a wooden trivet. Covers the discolored area, avoids
the water/bacteria sealing problem, makes cleanup easier, and gets you on
to a project for which you have some enthusiasm?
You could be done in 30 minutes! ;-)
Patriarch
replying to Renata, Dave wrote:
> barskir wrote:
>
> I have some ideas on this, but I suspect there's better ones out
> there. So...
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
> Two questions:
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
> Thanx
> REnata
I to am looking for a drop in cutting board to repair a burned counter top.
I found this video from This Old House:
http://www.thisoldhouse.com/toh/video/0,,20300221,00.html
I thought this was perfect. After a little digging, I found the company
that manufactured this product was Counterware. Unfortunately, Counterware
is no longer in business.
The closest replacement I have found is from a company called Bull:
http://www.bullbbq.com/drop-cutting-board
I have to check the clearance, but I think it will be perfect for my
needs. Since the Stainless Steel Tray is not fixed to the counter top, the
whole unit can be removed for easy cleaning.
--
bacteria trap. water intrusion into the subbase, causing swelling. a bad
idea all around.
you'd do better to cut a hole larger than the board, seal the sides WELL,
and support from below using sink clips.
"Renata" <[email protected]> wrote in message
news:[email protected]...
> I have some ideas on this, but I suspect there's better ones out
> there. So...
>
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
>
> Two questions:
>
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
>
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
>
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
>
> Thanx
> REnata
I was was thinking exactly what Sid said (below) .
However, I would add that you would have to seal with some sort of finish
the raw edges of the cutout because spills would inevitably dribble into
there.
"Sid Wood" <[email protected]> wrote in message
news:[email protected]...
> I tried to send a response directly to the author, but it bounced...
>
> Here was my suggestion:
>
> You might consider not having the cutting board surface flush with the
> counter top.
>
> Router a socket/cut-out in the counter top, then make the cutting board
> slightly larger than the cut out. Router the edge of the cutting board
with
> an overlap that sits on the counter top when dropped into the cut out,
such
> that the cutting board is a quarter inch or so above the counter. Do not
> glue the cutting board down.
>
> The overlap would prevent food, etc. from getting into the interface. In
> addition, the cutting board could be removed from its socket for more
> vigorous cleaning (or replacement) if/when required.
>
Renata wrote:
> I have some ideas on this, but I suspect there's better ones out
> there. So...
>
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
>
> Two questions:
>
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
Just a dumb notion here, but have you considered inlaying a granite tile or
three instead of the butcher block? If a hot pot got set there once then
one will again, and granite will take that a lot better than butcher block.
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
>
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
>
> Thanx
> REnata
--
--John
Reply to jclarke at ae tee tee global dot net
(was jclarke at eye bee em dot net)
Thank you all for some great ideas. Project being what it is, I think
I'm gonna go with tile (ceramic or granite), since that'll be
simplest. But, I'm gonna save some of the suggestions for future use.
Thanx!
Renata
On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
wrote:
>I have some ideas on this, but I suspect there's better ones out
>there. So...
>
>I have to deal with this kitchen countertop that had a hot pot set on
>it at least once. It burned thru the formica in spots (a fair number
>of spots, though not large ones) and I thought about inlaying a
>butcher block cutting board in the area of the burn. Routing out the
>space for the board and dropping it in.
-snip-
>Thanx
>REnata
I did recess it. Boy oh boy, did the router make one heck of a mess.
Bought one 12x12 marble tile that kinda went witht he color scheme of
the kitchen. Even found grout that was harmonious. Routed out the
area for tile plus grout, applied thinset, set the tile, then grouted
(a bit later) around the edges. It juts up just a bit. Looks ok, but
unfortunately, in my haste to hit the road I forgot about taking a
picture.
Wasn't all that difficult, though you gotta remember to plan the
routing in such a way that the router has a base to stay on (i.e.
route methodically from one end to the other rather than randomly).
And, the kitchen sink kept getting in the way as I tried to position
the router guide I'd made.
I'd also suggest trying a bunch of 6x6 tiles and comparing the look
w/one 12x12, etc.
On Fri, 9 Jul 2004 10:29:43 -0400, "Steven P"
<[email protected]> wrote:
>Will you just apply the tile to the surface or will you try to recess it
>some? I think this is a very cool idea and think that I may try something
>similar in our kitchen.
>
>I'd love to see what you come up with.
>
>SteveP.
>
>"Renata" <[email protected]> wrote in message
>news:[email protected]...
>> Thank you all for some great ideas. Project being what it is, I think
>> I'm gonna go with tile (ceramic or granite), since that'll be
>> simplest. But, I'm gonna save some of the suggestions for future use.
>>
>> Thanx!
>> Renata
>>
>> On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
>> wrote:
>>
>> >I have some ideas on this, but I suspect there's better ones out
>> >there. So...
>> >
>> >I have to deal with this kitchen countertop that had a hot pot set on
>> >it at least once. It burned thru the formica in spots (a fair number
>> >of spots, though not large ones) and I thought about inlaying a
>> >butcher block cutting board in the area of the burn. Routing out the
>> >space for the board and dropping it in.
>>
>> -snip-
>>
>> >Thanx
>> >REnata
>>
>
On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]>
wrote:
>I have some ideas on this, but I suspect there's better ones out
>there. So...
>
>I have to deal with this kitchen countertop that had a hot pot set on
>it at least once. It burned thru the formica in spots (a fair number
>of spots, though not large ones) and I thought about inlaying a
>butcher block cutting board in the area of the burn. Routing out the
>space for the board and dropping it in.
>
>Two questions:
>
>1)
>Any other ideas on how to deal with this burned area (no, I don't want
>to replace the entire counter or reformica the entire counter), like a
>special touch up paint, etc.? Creativity is lacking on my part here
>as I just want to get the project out of my hair.
>
>2)
>What's the best way to make a template or whatever to route a precise
>fit for the cutting board, stiff enough that clamping it to the
>counter only at the front (sliding the counter forward to be able to
>clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
>routing. Again, I have ideas, but...
>Alternatively/additionally, any ideas for creative methods for dealing
>with the interface between the cutting board edge and countertop edge
>once the board is dropped in place (e.g. if I'm a wee bit off on the
>routing template...)?
>
Here's what worked for me and the concept will work for you. I
needed to cut a perfect hole in my router table top, which is covered
in Formica. I built a jig from hardwood wood strips 2" wide, 1/2"
thick. I fitted my router with a straight-cutting bit and a collar.
Knowing the (small) distance between the cutting edge and collar is
important. Lay out the strips such that the router will ride on the
inside of the rectangle and half-lap the corners of the strips.
Making the jig such that the corners cross rather than make a corner
will make the jig stronger and provide an area for clamping. You want
the jig to be smooth with no steps at the joints. Make a test run on
some scrap ply to see if the cutting board fits !!! It might be
easier to make the hole slightly smaller then trim the cutting board
to fit. Holding the jig tight to the counter is important. As you
stated, you can clamp the jig to the counter edge, but on the sides
and back use double-sided carpet tape (To remove the tape dampen with
kerosene and scrap with a credit card.) Take several passes around
the template, cutting a max 1/4" with each pass.
On Thu, 8 Jul 2004 16:40:13 -0400, Mike <[email protected]>
calmly ranted:
>Carpet tape will hold a template nicely
Just be careful when removing it or -it- may be stuck
better (than the formica is to the substrate) and
you'll lift the formica, perhaps in pieces.
-------------------------------------------
Crapsman tools are their own punishment
http://diversify.com Comprehensive Website Design
======================================================
<slapping self upside the head>
See - what a great idea by some of y'all - TILE! I think that'll be
the easiest - about 6 or 9 of 'em.
THANX
Renata
On Thu, 08 Jul 2004 15:46:36 GMT, "Saudade"
<[email protected]> wrote:
>Renata wrote:
-snip-
>> I have to deal with this kitchen countertop that had a hot pot set on
>> it at least once. It burned thru the formica in spots (a fair number
>> of spots, though not large ones) and I thought about inlaying a
>> butcher block cutting board in the area of the burn. Routing out the
>> space for the board and dropping it in.
>>
-snip-
>>
>> Thanx
>> REnata
>
>Use double sided tape to hold the template down. How about doing a ceramic
>tile insert? Use contrasting colors or even patterned/painted tiles.
>
On Thu, 08 Jul 2004 10:27:55 -0400, Renata <[email protected]> wrote:
>Alternatively/additionally, any ideas for creative methods for dealing
>with the interface between the cutting board edge and countertop edge
>once the board is dropped in place (e.g. if I'm a wee bit off on the
>routing template...)?
If you do an inlay, you can seal the space btw the board and the Formica
with a color caulk - depending on the style/color of your Formica.
Bath/kitchen fixture companies make caulks to match some of their fixture
colors -- Kohler is one, IIRC.
If you do the overalp lip and drop-in design, as others have suggested,
(much easier as you can do a cutout with a saber saw - like doing a sink)
you might put closed-cell weather seal under the lip -- that is what some
appliance companies do for drop-in appliances. Also, you do not say how
thick the cutting board will be and if you want it flush. If you like the
drop-in idea, and were planning on a 1.5" cutting board, you could instead
try a 3/4" board, round over the edges, and then simply attach it to the
counter top with screws from underneath. If you do that, consider using
some kind of sealer at the edges, underneath, whether the plumber putty
stuff used for sinks or clear & food safe caulk.
Renata wrote:
> I have some ideas on this, but I suspect there's better ones out
> there. So...
>
> I have to deal with this kitchen countertop that had a hot pot set on
> it at least once. It burned thru the formica in spots (a fair number
> of spots, though not large ones) and I thought about inlaying a
> butcher block cutting board in the area of the burn. Routing out the
> space for the board and dropping it in.
>
> Two questions:
>
> 1)
> Any other ideas on how to deal with this burned area (no, I don't want
> to replace the entire counter or reformica the entire counter), like a
> special touch up paint, etc.? Creativity is lacking on my part here
> as I just want to get the project out of my hair.
>
> 2)
> What's the best way to make a template or whatever to route a precise
> fit for the cutting board, stiff enough that clamping it to the
> counter only at the front (sliding the counter forward to be able to
> clamp at 4 corners vs. 2 isn't feasible) will preclude movement while
> routing. Again, I have ideas, but...
> Alternatively/additionally, any ideas for creative methods for dealing
> with the interface between the cutting board edge and countertop edge
> once the board is dropped in place (e.g. if I'm a wee bit off on the
> routing template...)?
>
> Hope this makes sense (I'm not quite awake/aware yet, and probably
> won't be til tomorrow...).
>
> Thanx
> REnata
Use double sided tape to hold the template down. How about doing a ceramic
tile insert? Use contrasting colors or even patterned/painted tiles.