Rd

Robatoy

03/02/2005 4:37 PM

Priority switch? (Lektricuty question)

I have 30 amps of 220 (single phase) available to my shop.
When my electric heater (20 amps) is running, which isn't often because
the shop is very well insulated and my compressor (10 amps) kicks in,
..mmm let's just say.. the lights dim a little.

Neither piece of equipment runs a lot so I see no reason to bust open
the concrete driveway and burying cable to upgrade to a bigger service.
So.... it shouldn't be that hard to develop a relay box that simply cuts
off either piece of equipment when the other is running.... I mean...
shouldn't be that hard for somebody who knows this kinda stuff.

I would be helped a lot if there was name for such a circuit, because
then could start digging for a schematic.

Anybody?

Please?


0¿0

Rob


This topic has 20 replies

tt

"toller"

in reply to Robatoy on 03/02/2005 4:37 PM

03/02/2005 10:42 PM

You simply want to throw a switch and have the compressor power up, and have
power cut off to the heater?

Two ways to do it.
Get a double pole double throw switch, and hook it up to the two units.
Thrown one way the compressor will have power, the other the heater. In the
middle neither. It is like a 3way switch, only for 240v.

The more elegant way is to use a 240v relay with normally on contacts. When
the compressor switch is off, the relay will allow power to the heater.
When the switch is on, the relay will open shutting off the heater.

The DPDT switch is certainly easier, but it may require you to move some
wiring around. With the relay everything can stay where it is, with a small
cable connecting them.

LJ

Larry Jaques

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 10:59 AM

On Thu, 03 Feb 2005 22:19:31 -0500, the inscrutable Rob Mitchell
<[email protected]> spake:

>Mike in Arkansas wrote:
>> Let me ramble for a bit here. As I understand, you want power to the
>> heater available at all times when the thermostat calls for heat and
>> when it does you want to interrupt the power to the compressor it it
>> will not run until the heater goes off.
>
>Isn't that backwards? Wouldn't you want power available to the heater
>at all times except when the compressor needed to run (seldom and only
>for a few seconds) Otherwise, you might have to wait until the room
>came up to temperature before you could drive a nail with the compressor.
>
>The concept would be the same, but pick up the signal from the
>compressor to switch a relay rather than the thermostat. The higher
>priority, lower duty cycle device should interrupt the lower priority
>higher duty cycle device.

I think you read his post wrong. His NC relay would -cut- power to the
compressor while the thermostat told the heater to work.


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Mi

"Mike in Arkansas"

in reply to Robatoy on 03/02/2005 4:37 PM

03/02/2005 3:11 PM

Let me ramble for a bit here. As I understand, you want power to the
heater available at all times when the thermostat calls for heat and
when it does you want to interrupt the power to the compressor it it
will not run until the heater goes off. So, what you need is a relay
that is operated by the thermostat. Put the coil to the relay across
the (probably) 24 vac circuit that will operate the relay contacts.
Run the power to the compressor through the relay contacts so that they
are open when the thermostat is calling for heat (furnace is on).
Simple DPDT relays are cheap and available from Newark.com as well as
Grainger or others. I'd get 15 amp contacts for the compressor power
and a relay matching the voltage of your thermostat circuit. Simple
yet elegant.

Mi

"Mike in Arkansas"

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 7:02 AM

Rob Mitchell Feb 3, 7:19 pm show options

Newsgroups: rec.woodworking
From: Rob Mitchell <[email protected]>=AD; - Find
messages by this author
Date: Thu, 03 Feb 2005 22:19:31 -0500
Local: Thurs, Feb 3 2005 7:19 pm
Subject: Re: Priority switch? (Lektricuty question)
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Mike in Arkansas wrote:
> Let me ramble for a bit here. As I understand, you want power to the

> heater available at all times when the thermostat calls for heat and
> when it does you want to interrupt the power to the compressor it it
> will not run until the heater goes off.

<Isn't that backwards? >

Maybe, but it was my understanding that because the heater only came on
so rarely that he could live without the compressor for the very short
time it was on. BTW, I was assuming that there was an external
thermostat involved in the previous suggested method. If not, and the
heater has an internal thermostat without 24 vac, then the relay coil
would need to be 240 volts and would be wired directly to the heater
element connectors inside the furnace. Be glad to fax a drawing to OP
if it will help.

Mi

"Mike in Arkansas"

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 12:45 PM

If you want the opposite to happen, that is, disable the heater when
the compressor starts or is running just parallel the 240 relay coil to
the compressor motor wiring. So when the compressor motor is running
the same 240 volts will open the normally closed relay contacts that
control the voltage to the heater. Either way, it's a simple thing to
do.

Mi

"Mike in Arkansas"

in reply to Robatoy on 03/02/2005 4:37 PM

05/02/2005 5:23 PM

<<I e-mailed my fax number to you. >>
Rob, I didn't get your fax number email so you might want to try again.
address is [email protected].

RM

Rob Mitchell

in reply to Robatoy on 03/02/2005 4:37 PM

03/02/2005 10:19 PM

Mike in Arkansas wrote:
> Let me ramble for a bit here. As I understand, you want power to the
> heater available at all times when the thermostat calls for heat and
> when it does you want to interrupt the power to the compressor it it
> will not run until the heater goes off.

Isn't that backwards? Wouldn't you want power available to the heater
at all times except when the compressor needed to run (seldom and only
for a few seconds) Otherwise, you might have to wait until the room
came up to temperature before you could drive a nail with the compressor.

The concept would be the same, but pick up the signal from the
compressor to switch a relay rather than the thermostat. The higher
priority, lower duty cycle device should interrupt the lower priority
higher duty cycle device.

CH

"Chuck Hoffman"

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 11:31 PM

Maybe you don't need any modifications. The starting surge of the
compressor is considerable but only lasts for a short time. If the lights
return to normal brightness when the comressor comes up to speed, you may be
OK without any changes. That is, unless you blow the breaker when the
heater, compressor and another power tool are all running at the same time.

"Robatoy" <[email protected]> wrote in message
news:[email protected]...
> I have 30 amps of 220 (single phase) available to my shop.
> When my electric heater (20 amps) is running, which isn't often because
> the shop is very well insulated and my compressor (10 amps) kicks in,
> ..mmm let's just say.. the lights dim a little.
>
> Neither piece of equipment runs a lot so I see no reason to bust open
> the concrete driveway and burying cable to upgrade to a bigger service.
> So.... it shouldn't be that hard to develop a relay box that simply cuts
> off either piece of equipment when the other is running.... I mean...
> shouldn't be that hard for somebody who knows this kinda stuff.
>
> I would be helped a lot if there was name for such a circuit, because
> then could start digging for a schematic.
>
> Anybody?
>
> Please?
>
>
> 0¿0
>
> Rob

SS

Secret Squirrel

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 2:18 PM

Larry Jaques <novalidaddress@di\/ersify.com> wrote in
news:[email protected]:

> On Thu, 03 Feb 2005 22:19:31 -0500, the inscrutable Rob Mitchell
> <[email protected]> spake:
>
>>Mike in Arkansas wrote:
>>> Let me ramble for a bit here. As I understand, you want power to
the
>>> heater available at all times when the thermostat calls for heat and
>>> when it does you want to interrupt the power to the compressor it it
>>> will not run until the heater goes off.
>>
>>Isn't that backwards? Wouldn't you want power available to the heater
>>at all times except when the compressor needed to run (seldom and only
>>for a few seconds) Otherwise, you might have to wait until the room
>>came up to temperature before you could drive a nail with the
compressor.
>>
>>The concept would be the same, but pick up the signal from the
>>compressor to switch a relay rather than the thermostat. The higher
>>priority, lower duty cycle device should interrupt the lower priority
>>higher duty cycle device.
>
> I think you read his post wrong. His NC relay would -cut- power to the
> compressor while the thermostat told the heater to work.
>
>

Which is probably backwards from what you want. The heater will run
regularly and potentially for long periods. The compressor will run
rarely and for short periods. Would you rather wait 2 minutes for the
heat to come back on while the compressor charges, or an hour for the
compressor to come on while the heater runs?

LJ

Larry Jaques

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 5:56 PM

On Fri, 04 Feb 2005 14:18:42 -0600, the inscrutable Secret Squirrel
<[email protected]> spake:

>Larry Jaques <novalidaddress@di\/ersify.com> wrote in
>news:[email protected]:

>> I think you read his post wrong. His NC relay would -cut- power to the
>> compressor while the thermostat told the heater to work.

>Which is probably backwards from what you want. The heater will run
>regularly and potentially for long periods. The compressor will run
>rarely and for short periods. Would you rather wait 2 minutes for the
>heat to come back on while the compressor charges, or an hour for the
>compressor to come on while the heater runs?

My heater and compressor run about the same time, 2 minutes.


--
The clear and present danger of top-posting explored at:
http://www.netmeister.org/news/learn2quote2.html
------------------------------------------------------
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CS

"Charles Spitzer"

in reply to Robatoy on 03/02/2005 4:37 PM

03/02/2005 3:15 PM


"Robatoy" <[email protected]> wrote in message
news:[email protected]...
>I have 30 amps of 220 (single phase) available to my shop.
> When my electric heater (20 amps) is running, which isn't often because
> the shop is very well insulated and my compressor (10 amps) kicks in,
> ..mmm let's just say.. the lights dim a little.
>
> Neither piece of equipment runs a lot so I see no reason to bust open
> the concrete driveway and burying cable to upgrade to a bigger service.
> So.... it shouldn't be that hard to develop a relay box that simply cuts
> off either piece of equipment when the other is running.... I mean...
> shouldn't be that hard for somebody who knows this kinda stuff.
>
> I would be helped a lot if there was name for such a circuit, because
> then could start digging for a schematic.

house load controllers work this way

> Anybody?
>
> Please?
>
>
> 0¿0
>
> Rob

JU

Joe User

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:18 AM

This seems to be getting a bit complicated (and expensive). Why not
just turn the thermostat up (or off) when using the big tools?

-j

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

06/02/2005 1:41 AM

In article <[email protected]>,
"Mike in Arkansas" <[email protected]> wrote:

> <<I e-mailed my fax number to you. >>
> Rob, I didn't get your fax number email so you might want to try again.
> address is [email protected].
>

I tried using the mail function of my newsreader. No cigar.
Those darned computers!!!

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:23 PM

In article <[email protected]>,
"Lew Hodgett" <[email protected]> wrote:

> Toller in another post has pointed you in the right direction; however,
> there is even a simpler way.
>
> Install a DPDT non fused, 250V, 30Amp, disconnect switch that you manually
> switch.
>
> Leave the switch in the air compressor position.
>
> When you get cold, switch to the heater.
>
> When things warm up, switch back to the air compressor.
>
> Low cost, simple and reliable.

I agree that this is by far the simplest(best) solution if I didn't
forget to turn the heat back on before locking up for the night.
My solid surface sheets need a minimum temp of 60F in order for the
adhesive to work... to wait for that in the morning is a PITA....or so
I'm told...<G>

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:07 PM

In article <[email protected]>, Joe User <[email protected]>
wrote:

> This seems to be getting a bit complicated (and expensive). Why not
> just turn the thermostat up (or off) when using the big tools?
>
> -j

That is what I have been doing.
That is what I no longer want to do, because sometimes I forget to turn
it back up.

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:27 PM

In article <[email protected]>,
"Charles Spitzer" <[email protected]> wrote:

>
> house load controllers work this way

Excellent lead.
Thank you.

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:10 PM

In article <[email protected]>,
Rob Mitchell <[email protected]> wrote:

> Mike in Arkansas wrote:
> > Let me ramble for a bit here. As I understand, you want power to the
> > heater available at all times when the thermostat calls for heat and
> > when it does you want to interrupt the power to the compressor it it
> > will not run until the heater goes off.
>
> Isn't that backwards? Wouldn't you want power available to the heater
> at all times except when the compressor needed to run (seldom and only
> for a few seconds) Otherwise, you might have to wait until the room
> came up to temperature before you could drive a nail with the compressor.
>
> The concept would be the same, but pick up the signal from the
> compressor to switch a relay rather than the thermostat. The higher
> priority, lower duty cycle device should interrupt the lower priority
> higher duty cycle device.
>

Either way is fine. It doesn't matter which knocks out what, as long as
they don't run at the same time.

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:18 PM

In article <[email protected]>,
"Mike in Arkansas" <[email protected]> wrote:

> Be glad to fax a drawing to OP
> if it will help.

I e-mailed my fax number to you.

There must be other folks in here who could make use of this solution,
no?

When the heater runs, the compressor can't kick in till the heater stops.
When the compressor is running, the heater can't start till the
compressor is done.

I appreciate your help.

0¿0

Rob.

Rd

Robatoy

in reply to Robatoy on 03/02/2005 4:37 PM

04/02/2005 9:09 PM

In article <[email protected]>,
"Mike in Arkansas" <[email protected]> wrote:

> Let me ramble for a bit here. As I understand, you want power to the
> heater available at all times when the thermostat calls for heat and
> when it does you want to interrupt the power to the compressor it it
> will not run until the heater goes off. So, what you need is a relay
> that is operated by the thermostat. Put the coil to the relay across
> the (probably) 24 vac circuit that will operate the relay contacts.
> Run the power to the compressor through the relay contacts so that they
> are open when the thermostat is calling for heat (furnace is on).
> Simple DPDT relays are cheap and available from Newark.com as well as
> Grainger or others. I'd get 15 amp contacts for the compressor power
> and a relay matching the voltage of your thermostat circuit. Simple
> yet elegant.
>

I like.
Thank you.

0¿0

Rob.

LH

"Lew Hodgett"

in reply to Robatoy on 03/02/2005 4:37 PM

03/02/2005 10:51 PM


"Robatoy" Writes:

> I have 30 amps of 220 (single phase) available to my shop.
> When my electric heater (20 amps) is running, which isn't often because
> the shop is very well insulated and my compressor (10 amps) kicks in,
> ..mmm let's just say.. the lights dim a little.

Toller in another post has pointed you in the right direction; however,
there is even a simpler way.

Install a DPDT non fused, 250V, 30Amp, disconnect switch that you manually
switch.

Leave the switch in the air compressor position.

When you get cold, switch to the heater.

When things warm up, switch back to the air compressor.

Low cost, simple and reliable.

HTH

Lew




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