TM

Thomas Mitchell

27/08/2003 7:28 AM

How to make a cut?

I'm making a set of blocks for my son. I have the rectangular solid
pieces made and want to make some of the ramp pieces. Basically take a
block, 4"x2"x1" and cut on a diagonal. What's the safest way to make
this cut? I've toyed with a few different ideas but haven't come up with
one that says yeah that'll work.

Thomas


This topic has 4 replies

TM

Thomas Mitchell

in reply to Thomas Mitchell on 27/08/2003 7:28 AM

27/08/2003 9:39 AM

yep as I was writing the msg the bandsaw idea popped into my head as
well. No sure how uniform the blocks would turn out to be but it might
be the best way to go.

I haven't measured, but I think the angle for the cut would be 22.5
degrees. Means I'd have to cut the piece lengthwise with a cms afaik.

Mike in Mystic wrote:
> Prep a piece of stock to the correct heighth and width, but make it from a
> very long piece. You can now use your table saw with a miter gauge, or even
> a power miter box, to cut off the diagonal blocks safely from one end.
>
> If you MUST cut already prepared blocks in half, then make a jig with three
> pieces of plywood or MDF. Basically two sides and a bottom. Make the space
> between the sides so you get a good fit with the block. Then clamp some
> stop blocks on either side of the block and you can use your miter box to
> cut it.
>
> Finally, and probably the easiest way, is to use a bandsaw, but depending on
> how small the blocks are, this could still be pretty dangerous.
>
> Mike
>
>
> --
>
> There are no stupid questions.
> There are a LOT of inquisitive idiots.
>
>
> "Thomas Mitchell" <[email protected]> wrote in message
> news:[email protected]...
>
>>I'm making a set of blocks for my son. I have the rectangular solid
>>pieces made and want to make some of the ramp pieces. Basically take a
>>block, 4"x2"x1" and cut on a diagonal. What's the safest way to make
>>this cut? I've toyed with a few different ideas but haven't come up with
>>one that says yeah that'll work.
>>
>>Thomas
>>
>
>
>

TM

Thomas Mitchell

in reply to Thomas Mitchell on 27/08/2003 7:28 AM

27/08/2003 9:43 AM

Yes that looks like a good jig to have. What's the bottom made out of?
Looks like hardboard on top of something.

Chris Merrill wrote:
> Thomas Mitchell wrote:
>
>> I'm making a set of blocks for my son. I have the rectangular solid
>> pieces made and want to make some of the ramp pieces. Basically take a
>> block, 4"x2"x1" and cut on a diagonal. What's the safest way to make
>> this cut? I've toyed with a few different ideas but haven't come up
>> with one that says yeah that'll work.
>
>
> What you're looking for is called a 'taper' sled (or jig).
>
> Here's a picture of one being used to taper a mallet handle:
> http://christophermerrill.net/ww/shop/taperSled.html
>
> It's also useful when cutting any small part.
>

sD

[email protected] (Doug Miller)

in reply to Thomas Mitchell on 27/08/2003 7:28 AM

27/08/2003 12:26 PM

In article <[email protected]>, Thomas Mitchell <[email protected]> wrote:
>I'm making a set of blocks for my son. I have the rectangular solid
>pieces made and want to make some of the ramp pieces. Basically take a
>block, 4"x2"x1" and cut on a diagonal. What's the safest way to make
>this cut? I've toyed with a few different ideas but haven't come up with
>one that says yeah that'll work.
>
Bandsaw, then clean up the edge with sandpaper or a file.

--
Regards,
Doug Miller (alphageek-at-milmac-dot-com)

CM

Chris Merrill

in reply to Thomas Mitchell on 27/08/2003 7:28 AM

27/08/2003 1:03 PM

Thomas Mitchell wrote:
> I'm making a set of blocks for my son. I have the rectangular solid
> pieces made and want to make some of the ramp pieces. Basically take a
> block, 4"x2"x1" and cut on a diagonal. What's the safest way to make
> this cut? I've toyed with a few different ideas but haven't come up with
> one that says yeah that'll work.

What you're looking for is called a 'taper' sled (or jig).

Here's a picture of one being used to taper a mallet handle:
http://christophermerrill.net/ww/shop/taperSled.html

It's also useful when cutting any small part.

--
************************************
Chris Merrill
[email protected]
(remove the ZZZ to contact me)
************************************


You’ve reached the end of replies