JT

John T

18/09/2005 12:44 PM

Making a beam from oak

In my basement, there is a metal post giving additional support to a
beam (not load bearing, but doubled) where the fridge and stove are side
by side on the first floor. This post is in the way of woodworking
operations. I dunno if the floor here would sag or not (I kinda doubt
it) without the post. I've intended to buy a 4" I beam to put under the
wood beam with posts at the end, but it occured to me, why not laminate
a beam myself?

I've got loads of oak planks. I could laminate 4 pieces full length that
I need (about 10-11'). Or would I be better off making one out of ply
with staggered joints, or spending the bucks for the steel beam?

As I mentioned, I don't think the post is really needed, but the beam
wouldn't have to all that strong either.

Thoughts?

John


This topic has 11 replies

f

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 11:25 AM


John T wrote:
> In my basement, there is a metal post giving additional support to a
> beam (not load bearing, but doubled) where the fridge and stove are side
> by side on the first floor.

Uh, that means it is load bearing. It may not be bearing a load
imposed by the house, but it is still bearing the load imposed
by the refrigerator and the stove.

Sounds like a double joist. Joists are beams that support
a floor or ceiling. Joists are doubled where one would be
inadequate. Extra posts are put underneath to cut the spam
when a double joist is inadequate and/or a larger joist
inconvenient.

> This post is in the way of woodworking
> operations. I dunno if the floor here would sag or not (I kinda doubt
> it) without the post.

It will certainly sag more without the post than with it. How much
more is the issue.

> I've intended to buy a 4" I beam to put under the
> wood beam with posts at the end, but it occured to me, why not laminate
> a beam myself?
>
> I've got loads of oak planks. I could laminate 4 pieces full length that
> I need (about 10-11'). Or would I be better off making one out of ply
> with staggered joints, or spending the bucks for the steel beam?
>
> As I mentioned, I don't think the post is really needed, but the beam
> wouldn't have to all that strong either.

Architects and builders do not put posts in randomly. If that
post is called-for on the blueprints it almost certainly is needed.
It it was added later, I'd still presume it was needed to correct
a problem.

The post now cuts the span of the double joist, probably to half
what it would be without the post. It may be that the existing
double joist was only slightly inadequate over the full span, you
need to do the arithmetic to know, or at least check some tables
of joist size vs span, which you can find online.

I suggest you read up on beam theory. You can find plenty of material
about beam theory online. What you have in mind is probably doable
many different ways. You just have to know _how_ to do it right.
Even if you wind up working from tables, knowing the underlying
theory is a big help.

Another consideration is whether or not what you have in mind
will meet code.

--

FF

Sw

"Sam"

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 1:34 PM

Slip a few more joists up besides the ones already there and then you
won't lower the headroom. Sam

Pa

"Phil at small (vs at large)"

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 3:13 PM

When I built my downstairs ( had an upstairs house-- AKA Jim Walters) I
needed to remove one of the 10" posts for my living area. The beam was
a pair of 2x10's spaced about 6" apart supported on 7' centers. I
checked on the cost of an i-beam which was astronomical, plus the
engineer said I'd have to use a 14" beam-which would reduce my headroom
in that area- Long story short-- I jacked up both sides of the
original beam & put in 6 more 2 x 10's -- BTW span is 14'-- Kinda
figured I'd over done it a bit. Gang nailed the hell out of it & the
new beam is sitting on 4-2 x 10's at each end, nailed to the original
10" posts. 10 years later there are no SR cracks & the floor above is
solid as a rock= just my experience.
Phil

f

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 6:25 PM


John T wrote:
> This post is not original to the house. The house was built in 1902, and
> all the other posts under the load main bearing wall are wood. There are
> no other posts under this beam except where the load bearing wall
> crosses it.This post is metal and was added a few years ago. The fact
> is, the stove and refrigerator have been in this area for decades, i'm
> sure. I have no idea why my dad put this post in (I bought the house
> from my mom a few years ago).

OK. In 1902 they didn't have refigerators and I dunno how heavy
iceboxes were so maybe your father noted a little sag in the kitchen
floor or something and added the post. At any rate, it sounds like
at worst the joist was almost adequate.

Seems likely you could nail another joist or two on making it a
triple or quadruple joist and then remove the post. Whatever you
nail on, it should be continuous from end to end. If it is
segmented, the worst place to put the gap would be at the center.
If the added-on joist is less than the full depth of the existing
joist, which is likely, making it flush with the bottom maximizes
the strength of the reinforcement.

--

FF

EC

"Earl Creel"

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 1:48 PM

If I understand your situation correctly your existing beam only spans 10 or
11 feet and may be strong enough. I would start by going up stairs and
jumping on the floor to get a feel for how stiff the floor is above the
beam. Then I would jack the beam up just enough to pull the post out.
Carefully release the jack and measure how much the beam comes down. If the
deflection is small, and when you go back up stairs the floor above the beam
is not noticeably springier it should be okay to leave the post out.
Earl Creel
"John T" <[email protected]> wrote in message
news:[email protected]...
> In my basement, there is a metal post giving additional support to a beam
> (not load bearing, but doubled) where the fridge and stove are side by
> side on the first floor. This post is in the way of woodworking
> operations. I dunno if the floor here would sag or not (I kinda doubt it)
> without the post. I've intended to buy a 4" I beam to put under the wood
> beam with posts at the end, but it occured to me, why not laminate a beam
> myself?
>
> I've got loads of oak planks. I could laminate 4 pieces full length that I
> need (about 10-11'). Or would I be better off making one out of ply with
> staggered joints, or spending the bucks for the steel beam?
>
> As I mentioned, I don't think the post is really needed, but the beam
> wouldn't have to all that strong either.
>
> Thoughts?
>
> John
>
>

TT

"Toller"

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 7:51 PM

You would have to crazy to ask for advice about that here!

SM

"Stephen M"

in reply to John T on 18/09/2005 12:44 PM

19/09/2005 7:26 AM


"Phil at small (vs at large)" <[email protected]> wrote in message
news:[email protected]...
> When I built my downstairs ( had an upstairs house-- AKA Jim Walters) I
> needed to remove one of the 10" posts for my living area. The beam was
> a pair of 2x10's spaced about 6" apart supported on 7' centers. I
> checked on the cost of an i-beam which was astronomical, plus the
> engineer said I'd have to use a 14" beam-which would reduce my headroom
> in that area- Long story short-- I jacked up both sides of the
> original beam & put in 6 more 2 x 10's -- BTW span is 14'--

Huh? my whole shop sits on 4" wide by 12.25" steel beam. The span is 24'. I
was told that the weight was about 600lbs. It cost me about $260 plus about
that to have the crane deliver and install. A 14" beam for a 14' span
doesn't sound right to me.

-Steve

CS

"Charles Spitzer"

in reply to John T on 18/09/2005 12:44 PM

19/09/2005 11:23 AM


"Todd Fatheree" <[email protected]> wrote in message
news:[email protected]...
> "John T" <[email protected]> wrote in message
> news:[email protected]...
>> In my basement, there is a metal post giving additional support to a
>> beam (not load bearing, but doubled) where the fridge and stove are side
>> by side on the first floor. This post is in the way of woodworking
>> operations. I dunno if the floor here would sag or not (I kinda doubt
>> it) without the post. I've intended to buy a 4" I beam to put under the
>> wood beam with posts at the end, but it occured to me, why not laminate
>> a beam myself?
>>
>> I've got loads of oak planks. I could laminate 4 pieces full length that
>> I need (about 10-11'). Or would I be better off making one out of ply
>> with staggered joints, or spending the bucks for the steel beam?
>>
>> As I mentioned, I don't think the post is really needed, but the beam
>> wouldn't have to all that strong either.
>>
>> Thoughts?
>>
>> John
>
> First, I suspect that the post isn't really needed if the floor joists
> were
> properly designed in the first place. Proper joist design per code
> factors
> in live loads that would account for things like refrigerators and ranges.
> However, since you're considering steel vs. oak, I can give you some
> comparative numbers between them. If anyone wants the details, I'd be
> happy
> to provide them, but for here, I'll just cut to the chase.
>
> Joist design generally revolves around limiting deflection. Now, there is
> also the question of strength, but I suspect that codes figure that by
> limiting deflection, the stresses take care of themselves. Consider a
> standard 4" steel I-beam. I have the values for an S4x9.5. The moment of
> inertia (I) for this beam is 6.79 in^4. The modulus of elasticity (E) for
> A36 steel (a common structural steel) is approx. 29,000 ksi. E for red
> oak
> is approx 1800 ksi. In order for the deflection under the same
> distributed
> load to be the same, (Esteel/Eoak)=(Ioak/Isteel). We know everything but
> Ioak. Solving for Ioak, we get Ioak=109. For a rectangular
> cross-section,
> I=(bh^3)/12. Assuming the height of the beam is 4 inches, we can solve
> for
> b, which would be the width of a red oak beam required to match the
> deflection of an S4x9.5 steel beam.
>
> 109 = (b x 4^3)/12
>
> b = (109 x 12) / 4^3 = 20 inches.
>
> Again, I suspect the post or this beam isn't required, so long as the
> floor
> was designed properly and per current code in the first place, but this
> gives a point of comparison between a steel beam and an oak beam.
>
> todd

what was the code in 1902?

TF

"Todd Fatheree"

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 2:08 PM

"John T" <[email protected]> wrote in message
news:[email protected]...
> In my basement, there is a metal post giving additional support to a
> beam (not load bearing, but doubled) where the fridge and stove are side
> by side on the first floor. This post is in the way of woodworking
> operations. I dunno if the floor here would sag or not (I kinda doubt
> it) without the post. I've intended to buy a 4" I beam to put under the
> wood beam with posts at the end, but it occured to me, why not laminate
> a beam myself?
>
> I've got loads of oak planks. I could laminate 4 pieces full length that
> I need (about 10-11'). Or would I be better off making one out of ply
> with staggered joints, or spending the bucks for the steel beam?
>
> As I mentioned, I don't think the post is really needed, but the beam
> wouldn't have to all that strong either.
>
> Thoughts?
>
> John

First, I suspect that the post isn't really needed if the floor joists were
properly designed in the first place. Proper joist design per code factors
in live loads that would account for things like refrigerators and ranges.
However, since you're considering steel vs. oak, I can give you some
comparative numbers between them. If anyone wants the details, I'd be happy
to provide them, but for here, I'll just cut to the chase.

Joist design generally revolves around limiting deflection. Now, there is
also the question of strength, but I suspect that codes figure that by
limiting deflection, the stresses take care of themselves. Consider a
standard 4" steel I-beam. I have the values for an S4x9.5. The moment of
inertia (I) for this beam is 6.79 in^4. The modulus of elasticity (E) for
A36 steel (a common structural steel) is approx. 29,000 ksi. E for red oak
is approx 1800 ksi. In order for the deflection under the same distributed
load to be the same, (Esteel/Eoak)=(Ioak/Isteel). We know everything but
Ioak. Solving for Ioak, we get Ioak=109. For a rectangular cross-section,
I=(bh^3)/12. Assuming the height of the beam is 4 inches, we can solve for
b, which would be the width of a red oak beam required to match the
deflection of an S4x9.5 steel beam.

109 = (b x 4^3)/12

b = (109 x 12) / 4^3 = 20 inches.

Again, I suspect the post or this beam isn't required, so long as the floor
was designed properly and per current code in the first place, but this
gives a point of comparison between a steel beam and an oak beam.

todd

JT

John T

in reply to John T on 18/09/2005 12:44 PM

18/09/2005 7:12 PM

This post is not original to the house. The house was built in 1902, and
all the other posts under the load main bearing wall are wood. There are
no other posts under this beam except where the load bearing wall
crosses it.This post is metal and was added a few years ago. The fact
is, the stove and refrigerator have been in this area for decades, i'm
sure. I have no idea why my dad put this post in (I bought the house
from my mom a few years ago).

The main load bearing wall runs perpendicular to this one. Now that one
is BIG.

I'm not concerned about the loss of a few inches of headroom. I need the
space for manauvering the TS more than the headroom. :)

John

TF

"Todd Fatheree"

in reply to John T on 18/09/2005 12:44 PM

19/09/2005 5:27 PM

"Charles Spitzer" <[email protected]> wrote in message
news:[email protected]...
> > Again, I suspect the post or this beam isn't required, so long as the
> > floor
> > was designed properly and per current code in the first place, but this
> > gives a point of comparison between a steel beam and an oak beam.
> >
> > todd
>
> what was the code in 1902?

I have no idea. However, assuming you can read English, you'll see above
that I stipulated for my comments that the existing floor had to be
"designed properly and per *current* code" since the age of the house was
not provided in the original post.

todd


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