Hi All -
First of all, sorry for the long-ish post. My problem is easy to describe
when looking at it, but is a bit convoluted to describe in words.
Looking for some suggestions on repairing a piece of walnut - it's the end
of part of the top frame of a canopy bed. Basically the tip of one of the
horizontal supports has split off. Roughly a 1" by 2" triangular piece.
The "bonus" is that this is part of the support that sits on top of one of
the posts and has a hole in the middle of it where a doweled finial sits,
holding the support in place on top of the post. The split took out about
1/2 of the hole. (Imagine a ladder sitting on top of four posts. Each end
of the ladder, and each post, has a hold that a dowel fits into to hold the
ladder onto the post. One of the ends of the ladder has split so the hole
is now a semi-circle, and the dowel won't hold it onto the post.)
The dimension of the piece (which is basically a half-lap) is about 1/2"
thick by 2" wide by 3" long. I call it a half lap because this part of the
frame is thinner than the rest to allow it to sit down on top of the post.
I don't think the weight that the frame supports is that great. The frame
itself is pretty light, and the cloth that goes on top is not heavy
material.
This is a pretty old piece of furniture, hand made by my friend's father.
My friend has passed it along to her daughter, so she wants to make it
functional again. The joint itself is hidden from view, so there's a bit of
margin away from perfection.
Because the split is so irregular, and there isn't much to work with in
general, I'd like to avoid crafting a piece of walnut to fit the piece.
Ditto with cutting the end off and replacing with another. (To complicate
matters, there's a slight curve to the piece.)
Here's my question.
Could I shape fast-setting liquid epoxy to do the job? It won't be bonding
anything together, just basically being used to form a piece on top of
existing wood. Is there a putty-type epoxy or filler that would work better
than the liquid? Or some other material that would be strong and easily
shaped?
I guess what I'm trying to do is similar to applying auto bondo to a big
dent, and will sand/paint to match. Except this will have to hold a bit of
weight.
Thanks in advance for any thoughts or suggestions!
Jeff
Lew Hodgett wrote:
>
>
> Epoxy mixed with micro-balloons to form a fairing putty the
consistency
> of mayonnaise would knock this job out in a day or two.
>
You can also mix it with wood flour which is the dust you obtain from
sanding with 220 grit or finer sandpaper or by grinding sawdust or
wood shavings in a coffee grinder. That will be denser and have
better tensile and shear strength that microballoons, plus it will
look more like wood is that's an issue.
--
FF
Thanks Lew, this is helpful, thanks. Along with Roy's suggestons (thanks
Roy!) I'm starting to envision a better approach (I mean, who wants BFU?!).
I think I may go the route of re-doing the area by fitting a new piece of
walnut in, but I may be able to use epoxy instead of mechanical fastiners.
I appreciate the quick feedback from both of you!
Jeff
"Lew Hodgett" <[email protected]> wrote in message
news:QYq%[email protected]...
> Jeff wrote:
>
>> Here's my question.
>>
>> Could I shape fast-setting liquid epoxy to do the job?
>
> NO!!!
>
>
>> Is there a putty-type epoxy or filler that would work better than the
>> liquid?
>
> YES.
>
>> I guess what I'm trying to do is similar to applying auto bondo to a big
>> dent, and will sand/paint to match. Except this will have to hold a bit
>> of weight.
>
> Epoxy mixed with micro-balloons to form a fairing putty the consistency of
> mayonnaise would knock this job out in a day or two.
>
> You do not want to apply fairing putty more than about 1/2" thick at one
> time.
>
> Epoxy will not stick to plastic packaging tape so you can use it as a dam
> to confine the fairing compound while it cures.
>
> You could even use packing tape covered paint mixing sticks and screw type
> hose clamps to form a splint to hold the pieces together while the epoxy
> is applied and allowed to cure.
>
> I could do this job in a heartbeat, and so could you; HOWEVER, not sure
> you want to do it.
>
> The repair would be functional, but on a piece of furniture, especially an
> old one, it would be BFU (Butt f**k ugly).
>
> Get a pro to look at this job before you do something you may live to
> regret.
>
> HTH
>
> Lew
Jeff wrote:
> Here's my question.
>
> Could I shape fast-setting liquid epoxy to do the job?
NO!!!
> Is there a putty-type epoxy or filler that would work better
> than the liquid?
YES.
> I guess what I'm trying to do is similar to applying auto bondo to a big
> dent, and will sand/paint to match. Except this will have to hold a bit of
> weight.
Epoxy mixed with micro-balloons to form a fairing putty the consistency
of mayonnaise would knock this job out in a day or two.
You do not want to apply fairing putty more than about 1/2" thick at one
time.
Epoxy will not stick to plastic packaging tape so you can use it as a
dam to confine the fairing compound while it cures.
You could even use packing tape covered paint mixing sticks and screw
type hose clamps to form a splint to hold the pieces together while the
epoxy is applied and allowed to cure.
I could do this job in a heartbeat, and so could you; HOWEVER, not sure
you want to do it.
The repair would be functional, but on a piece of furniture, especially
an old one, it would be BFU (Butt f**k ugly).
Get a pro to look at this job before you do something you may live to
regret.
HTH
Lew
On Sun, 20 Mar 2005 22:01:00 -0500, the inscrutable Roy Smith
<[email protected]> spake:
>They put out a free magazine called Epoxyworks, with back issues available
>online. I see a few articles which might be aprpos (especially the last
>one):
>
>http://www.epoxyworks.com/15/staircase.html
LIVING PROOF that one can never have too many clamps.
^^^^^^^^^^^^
--
People will occasionally stumble over the truth, but
most of the time they'll pick themselves up and carry on.
--anon
"Jeff" <[email protected]> wrote:
> Could I shape fast-setting liquid epoxy to do the job? It won't be bonding
> anything together, just basically being used to form a piece on top of
> existing wood. Is there a putty-type epoxy or filler that would work better
> than the liquid? Or some other material that would be strong and easily
> shaped?
I've been a big fan of West System epoxy for many years. Their web site
(www.westsystem.com) has a lot of good technical information about various
kinds of fillers you can add to fill gaps. The downside is that it's not
cheap, and only available in relatively large sizes (I think the smallest
is a quart).
They put out a free magazine called Epoxyworks, with back issues available
online. I see a few articles which might be aprpos (especially the last
one):
http://www.epoxyworks.com/15/staircase.html
http://www.epoxyworks.com/22/chair.html
http://www.epoxyworks.com/19/Repairing_Chair.html
Unfortunately the piece is no longer amongst us.
Thank you all for your suggestions. Here I go.....!
Jeff
<[email protected]> wrote in message
news:[email protected]...
>
> Dave W wrote:
>> Why not simply epoxy the piece that broke off back into place? There
> is
>> nothing that will fit as well as the original piece.
>
> That would be my preference as well but sometimes the piece that
> broke out is too badly damaged.
>
> --
>
> FF
>